tft lcd cell free sample

Established in 2010, Topfoison has devoted itself to the manufacturing and development of high-quality products for the Wearable device, Smart Watch, VR, Medical device, Industrial LCD display including Color LCD modules/OLED/LCD display/Round lcd screen/Round AMOLED/ Square transflective lcd screen/ IPS full wide display/ 1080p fhd AMOLED and 2K 1440p lcd. Topfoison focus on1.22-7.0 inch small size displays, all the products produced in our company enjoys the most advanced production craft and technology as well as the strictly ISO quality management system.

Established in 2010, Topfoison has devoted itself to the manufacturing and development of high-quality products for the Wearable device, Smart Watch, VR, Medical device, Industrial LCD display including Color LCD modules/OLED/LCD display/Round lcd screen/Round AMOLED/ Square transflective lcd screen/ IPS full wide display/ 1080p fhd AMOLED and 2K 1440p lcd. Topfoison focus on1.22-7.0 inch small size displays, all the products produced in our company enjoys the most advanced production craft and technology as well as the strictly ISO quality management system.

Focus Displays offers a wide range of standard full color TFT displays. 64 million unique colors, high brightness, sharp contrast, -30C operating temperature, and fast response time are all good descriptions of a TFT display. This is why TFT technology is one of the most popular choices for a new product.

Thin Film Transistor (TFT) display technology can be seen in products such as laptop computers, cell phones, tablets, digital cameras, and many other products that require color. TFT’s are active matrix displays which offers exceptional viewing experiences especially when compared to other passive matrix technologies. The clarity on TFT displays is outstanding; and they possess a longer half-life than some types of OLEDs and range in sizes from less than an inch to over 15 inches.

CCFL’s are still available, but are becoming a legacy (obsolete) component. TFT displays equipped with a CCFL require higher MOQs (Minimum Order Quantities) than displays with LED backlights.

The majority of TFT displays contain a touch panel, or touch screen. The touch panel is a touch-sensitive transparent overlay mounted on the front of the display glass. Allowing for interaction between the user and the LCD display.

Some touch panels require an independent driver IC; which can be included in the TFT display module or placed on the customer’s Printed Circuit Board (PCB). Touch screens make use of coordinate systems to locate where the user touched the screen.

Resistive touch panels are the lowest cost option and are standard equipment on many TFT modules. They are more common on smaller TFT displays, but can still be incorporated on larger modules.

Capacitive touch panels have become popular with such software as Windows 8®, Android® and Apple®. Additionally it is used in products such as cell phones and tablets, where multi-touch and zoom capabilities are important.

Contrast ratio, or static contrast ratio, is one way to measure the sharpness of the TFT LCD display. This ratio is the difference between the darkest black and the brightest white the display is able to produce. The higher the number on the left, the sharper the image. A typical contrast ratio for TFT may be 300:1. This number ratio means that the white is 300 times brighter than the black.

TFT LCD displays are measured in inches; this is the measurement of the diagonal distance across the glass. Common TFT sizes include: 1.77”, 2.4”, 2.8”, 3”, 4.3”, 5”, 5.7”, 5.8”, 7”, 10.2”, 12.1 and 15”.

TFT resolution is the number of dots or pixels the display contains. It is measured by the number of dots along the horizontal (X axis) and the dots along the vertical (Y axis).

Certain combinations of width and height are standardized and typically given a name and a letter representation that is descriptive of its dimensions. Popular names given to the TFT LCD displays resolution include:

Transmissive displays must have the backlight on at all times to read the display, but are not the best option in direct sunlight unless the backlight is 750 Nits or higher. A majority of TFT displays are Transmissive, but they will require more power to operate with a brighter backlight.

A primary job of the driver is to refresh each pixel. In passive TFT displays, the pixel is refreshed and then allowed to slowly fade (aka decay) until refreshed again. The higher the refresh frequency, the sharper the displays contrast.

The TFT display (minus touch screen/backlight) alone will contain one controller/driver combination. These are built into the display so the design engineer does not need to locate the correct hardware.

If you do not see a Thin Film Transistor (TFT) Display module that meets your specifications, or you need a replacement TFT, we can build a custom TFT displays to meet your requirements. Custom TFTs require a one-time tooling fee and may require higher MOQs.

Ready to order samples for your TFT design? Contact one of our US-based technical support people today concerning your design requirements. Note: We can provide smaller quantities for samples and prototyping.

Let us start with the basics first; refresh the knowledge about TN and LCD displays in general, later we will talk about TFTs (Thin Film Transistors), how they differ from regular monochrome LCD displays. Then we will go on to the ghosting effect, so we will not only discuss the technology behind the construction of the TFT, but also some phenomena, like the ghosting effect, or grayscale inversion, that are important to understand when using an LCD TFT display.

Next, we will look at different technologies of the TFT LCD displays like TN, IPS, VA, and of course about transmissive and transflective LCD displays, because TFT displays also can be transmissive and transflective. In the last part we will talk about backlight.

Let us start with a short review of the most basic liquid crystal cell, which is the TN (twisted nematic) display. On the picture above, we can see that the light can be transmit through the cell or blocked by the liquid crystal cell using voltage. If you want to learn more about monochrome LCD displays and the basics of LCD displays, follow this link.

What is a TFT LCD display and how it is different from a monochrome LCD display? TFT is called an active display. Active, means we have one or more transistors in every cell, in every pixel and in every subpixel. TFT stands for Thin Film Transistor, transistors that are very small and very thin and are built into the pixel, so they are not somewhere outside in a controller, but they are in the pixel itself. For example, in a 55-inch TV set, the TFT display contains millions of transistors in the pixels. We do not see them, because they are very small and hidden, if we zoom in, however, we can see them in every corner of each pixel, like on the picture below.

On the picture above we can see subpixels, that are basic RGB (Red, Green, Blue) colors and a black part, with the transistors and electronic circuits. We just need to know that we have pixels, and subpixels, and each subpixel has transistors. This makes the display active, and thus is called  the TFT display. TFT displays are usually color displays, but there are also monochrome TFT displays, that are active, and have transistors, but have no colors. The colors in the TFT LCD display are typically added by color filters on each subpixel. Usually the filters are RGB, but we also have RGBW (Red, Green, Blue, White) LCD displays with added subpixels without the filter (White) to make the display brighter.

Going a little bit deeper, into the TFT cell, there is a part inside well known to us from the monochrome LCD display Riverdi University lecture. We have a cell, liquid crystal, polarizers, an ITO (Indium Tin Oxide) layer for the electrodes, and additionally an electronic circuit. Usually, the electronic circuit consists of one transistor and some capacitors to sustain the pixel state when we switch the pixel OFF and ON. In a TFT LCD display the pixels are much more complicated because apart from building the liquid crystal part, we also need to build an electronic part.

That is why TFT LCD display technologies are very expensive to manufacture. If you are familiar with electronics, you know that the transistor is a kind of switch, and it allows us to switch the pixel ON and OFF. Because it is built into the pixel itself, it can be done very quickly and be very well controlled. We can control the exact state of every pixel not only the ON and OFF states, but also all the states in between. We can switch the light of the cells ON and OFF in several steps. Usually for TFT LCD displays it will be 8-bit steps per color, so we have 256 steps of brightness for every color, and every subpixel. Because we have three subpixels, we have a 24-bit color range, that means over 16 million combinations, we can, at least theoretically, show on our TFT LCD display over 16 million distinct colors using RGB pixels.

Now that we know how the TFT LCD display works, we can now learn some practical things one of which is LCD TFT ghosting. We know how the image is created, but what happens when we have the image on the screen for a prolonged time, and how to prevent it. In LCD displays we have something called LCD ghosting. We do not see it very often, but in some displays this phenomenon still exists.

Another issue present in TFT displays, especially TN LCD displays, is grayscale inversion. This is a phenomenon that changes the colors of the screen according to the viewing angle, and it is only one-sided. When buying a TFT LCD display, first we need to check what kind of technology it is. If it is an IPS display, like the Riverdi IPS display line, then we do not need to worry about the grayscale inversion because all the viewing angles will be the same and all of them will be very high, like 80, 85, or 89 degrees. But if you buy a more common or older display technology type, like the TN (twisted nematic) display, you need to think where it will be used, because one viewing angle will be out. It may be sometimes confusing, and you need to be careful as most factories define viewing direction of the screen and mistake this with the greyscale inversion side.

We know already that TN (twisted nematic) displays, suffer from grayscale inversion, which means the display has one viewing side, where the image color suddenly changes. It is tricky, and you need to be careful. On the picture above there is a part of the LCD TFT specification of a TN (twisted nematic) display, that has grayscale inversion, and if we go to this table, we can see the viewing angles. They are defined at 70, 70, 60 and 70 degrees, that is the maximum viewing angle, at which the user can see the image. Normally we may think that 70 degrees is better, so we will choose left and right side to be 70 degrees, and then up and down, and if we do not know the grayscale inversion phenomena, we may put our user on the bottom side which is also 70 degrees. The viewing direction will be then like a 6 o’clock direction, so we call it a 6 o’clock display. But you need to be careful! Looking at the specification, we can see that this display was defined as a 12 o’clock display, so it is best for it to be seen from a 12 o’clock direction. But we can find that the 12 o’clock has a lower viewing angle – 60 degrees. What does it mean? It means that on this side there will be no grayscale inversion. If we go to 40, 50, 60 degrees and even a little bit more, probably we will still see the image properly. Maybe with lower contrast, but the colors will not change. If we go from the bottom, from a 6 o’clock direction where we have the grayscale inversion, after 70 degrees or lower we will see a sudden color change, and of course this is something we want to avoid.

We will talk now about the other TFT technologies, that allow us to have wider viewing angles and more vivid colors. The most basic technology for monochrome and TFT LCD displays is twisted nematic (TN). As we already know, this kind of displays have a problem with grayscale inversion. On one side we have a higher retardation and will not get a clear image. That is why we have other technologies like VA (Vertical Alignment), where the liquid crystal is differently organized, and another variation of the TFT technology – IPS which is In-Plane Switching. The VA and IPS LCD displays do not have a problem with the viewing angles, you can see a clear image from all sides.

Apart from the different organization of the liquid crystals, we also organize subpixels a little bit differently in a VA and IPS LCD displays. When we look closer at the TN display, we will just see the subpixels with color filters. If we look at the VA or IPS display they will have subpixels of subpixels. The subpixels are divided into smaller parts. In this way we can achieve even wider viewing angles and better colors for the user, but of course, it is more complicated and more expensive to do.

The picture above presents the TN display and grayscale inversion. For IPS or VA technology there is no such effect. The picture will be the same from all the sides we look so these technologies are popular where we need wide viewing angles, and TN is popular where we don’t need that, like in monitors. Other advantages of IPS LCD displays are they give accurate colors, and wide viewing angles. What is also important in practice, in our projects, is that the IPS LCD displays are less susceptible to mechanical force. When we apply mechanical force to the screen, and have an optically bonded touch screen, we push the display as well as squeeze the cells. When we have a TN display, every push on the cell changes the image suddenly, with the IPS LCD displays with in-plane switching, different liquid crystals organization, this effect is lesser. It is not completely removed but it is much less distinct. That is another reason IPS displays are very popular for smartphones, tablets, when we have the touchscreens usually optically bonded.

Now, let us look at the backlight types. As we see here, on the picture above, we have four distinct types of backlight possible. The most common, 95 or 99 per cent of the TFT LCD displays on the market are the transmissive LCD display type, where we need the backlight from the back. If you remember from our Monochrome LCD Displays lecture, for transmissive LCD displays you need the backlight to be always on. If you switch the backlight off, you will not see anything. The same as for monochrome LCD displays, but less popular for TFT displays, we have the transflective LCD display type. They are not popular because usually for transflective TFT displays, the colors lack in brightness, and the displays are not very practical to use. You can see the screen, but the application is limited. Some transflective LCD displays are used by military, in applications where power consumption is paramount; where you can switch the backlight off and you agree to have lower image quality but still see the image. Power consumption and saving energy is most important in some kind of applications and you can use transflective LCD displays there. The reflective type of LCD displays are almost never used in TFT. There is one technology called Low Power Reflective Displays (LPRD) that is used in TFT but it is not popular. Lastly, we have a variation of reflective displays with frontlight, where we add frontlight to the reflective display and have the image even without external light.

Just a few words about Low Power Reflective Displays (LPRD). This kind of display uses environmental light, ambient light to reflect, and produce some colors. The colors are not perfect, not perfectly clear, but this technology is becoming increasingly popular because it allows to have color displays in battery powered applications. For example, a smartwatch would be a case for that technology, or an electrical bike or scooter, where we can not only have a standard monochrome LCD display but also a TFT LCD color display without the backlight; we can see the image even in

strong sunlight and not need backlight at all. So, this kind of TFL LCD display technology is getting more and more popular when we have outdoor LCD displays and need a low power consumption.

On the picture above, we have some examples of how transmissive and reflective LCD displays work in the sunlight. If we have a simple image, like a black and white pattern, then on a transmissive LCD display, even with 1000 candela brightness, the image probably will be lower quality than for a reflective LCD display; if we have sunlight, we have very strong light reflections on the surface of the screen. We have talked about contrast in more detail in the lecture Sunlight Readable Displays. So, reflective LCD displays are a better solution for outdoor applications than transmissive LCD displays, where you need a really strong backlight, 1000 candela or more, to be really seen outdoors.

To show you how the backlight of LCD displays is built, we took the picture above. You can see the edge backlight there, where we have LEDs here on the small PCB on the edge, and we have a diffuser that distributes the light to the whole surface of LCD screen.

In addition to the backlight, we have something that is called a frontlight. It is similar to backlight, it also uses the LEDs to put the light into it, but the frontlight needs to be transparent as we have the display behind. On the example on the picture above we can see an e-paper display. The e-paper display is also a TFT display variation, but it is not LCD (liquid crystal), it is a different technology, but the back of the display is the same and it is reflective. The example you see is the Kindle 4 eBook reader. It uses an e-paper display and a frontlight as well, so you can read eBooks even during the night.

A thin-film-transistor liquid-crystal display (TFT LCD) is a variant of a liquid-crystal display that uses thin-film-transistor technologyactive matrix LCD, in contrast to passive matrix LCDs or simple, direct-driven (i.e. with segments directly connected to electronics outside the LCD) LCDs with a few segments.

In February 1957, John Wallmark of RCA filed a patent for a thin film MOSFET. Paul K. Weimer, also of RCA implemented Wallmark"s ideas and developed the thin-film transistor (TFT) in 1962, a type of MOSFET distinct from the standard bulk MOSFET. It was made with thin films of cadmium selenide and cadmium sulfide. The idea of a TFT-based liquid-crystal display (LCD) was conceived by Bernard Lechner of RCA Laboratories in 1968. In 1971, Lechner, F. J. Marlowe, E. O. Nester and J. Tults demonstrated a 2-by-18 matrix display driven by a hybrid circuit using the dynamic scattering mode of LCDs.T. Peter Brody, J. A. Asars and G. D. Dixon at Westinghouse Research Laboratories developed a CdSe (cadmium selenide) TFT, which they used to demonstrate the first CdSe thin-film-transistor liquid-crystal display (TFT LCD).active-matrix liquid-crystal display (AM LCD) using CdSe TFTs in 1974, and then Brody coined the term "active matrix" in 1975.high-resolution and high-quality electronic visual display devices use TFT-based active matrix displays.

The circuit layout process of a TFT-LCD is very similar to that of semiconductor products. However, rather than fabricating the transistors from silicon, that is formed into a crystalline silicon wafer, they are made from a thin film of amorphous silicon that is deposited on a glass panel. The silicon layer for TFT-LCDs is typically deposited using the PECVD process.

Polycrystalline silicon is sometimes used in displays requiring higher TFT performance. Examples include small high-resolution displays such as those found in projectors or viewfinders. Amorphous silicon-based TFTs are by far the most common, due to their lower production cost, whereas polycrystalline silicon TFTs are more costly and much more difficult to produce.

The twisted nematic display is one of the oldest and frequently cheapest kind of LCD display technologies available. TN displays benefit from fast pixel response times and less smearing than other LCD display technology, but suffer from poor color reproduction and limited viewing angles, especially in the vertical direction. Colors will shift, potentially to the point of completely inverting, when viewed at an angle that is not perpendicular to the display. Modern, high end consumer products have developed methods to overcome the technology"s shortcomings, such as RTC (Response Time Compensation / Overdrive) technologies. Modern TN displays can look significantly better than older TN displays from decades earlier, but overall TN has inferior viewing angles and poor color in comparison to other technology.

The transmittance of a pixel of an LCD panel typically does not change linearly with the applied voltage,sRGB standard for computer monitors requires a specific nonlinear dependence of the amount of emitted light as a function of the RGB value.

Less expensive PVA panels often use dithering and FRC, whereas super-PVA (S-PVA) panels all use at least 8 bits per color component and do not use color simulation methods.BRAVIA LCD TVs offer 10-bit and xvYCC color support, for example, the Bravia X4500 series. S-PVA also offers fast response times using modern RTC technologies.

When the field is on, the liquid crystal molecules start to tilt towards the center of the sub-pixels because of the electric field; as a result, a continuous pinwheel alignment (CPA) is formed; the azimuthal angle rotates 360 degrees continuously resulting in an excellent viewing angle. The ASV mode is also called CPA mode.

TFT dual-transistor pixel or cell technology is a reflective-display technology for use in very-low-power-consumption applications such as electronic shelf labels (ESL), digital watches, or metering. DTP involves adding a secondary transistor gate in the single TFT cell to maintain the display of a pixel during a period of 1s without loss of image or without degrading the TFT transistors over time. By slowing the refresh rate of the standard frequency from 60 Hz to 1 Hz, DTP claims to increase the power efficiency by multiple orders of magnitude.

Due to the very high cost of building TFT factories, there are few major OEM panel vendors for large display panels. The glass panel suppliers are as follows:

External consumer display devices like a TFT LCD feature one or more analog VGA, DVI, HDMI, or DisplayPort interface, with many featuring a selection of these interfaces. Inside external display devices there is a controller board that will convert the video signal using color mapping and image scaling usually employing the discrete cosine transform (DCT) in order to convert any video source like CVBS, VGA, DVI, HDMI, etc. into digital RGB at the native resolution of the display panel. In a laptop the graphics chip will directly produce a signal suitable for connection to the built-in TFT display. A control mechanism for the backlight is usually included on the same controller board.

The low level interface of STN, DSTN, or TFT display panels use either single ended TTL 5 V signal for older displays or TTL 3.3 V for slightly newer displays that transmits the pixel clock, horizontal sync, vertical sync, digital red, digital green, digital blue in parallel. Some models (for example the AT070TN92) also feature input/display enable, horizontal scan direction and vertical scan direction signals.

New and large (>15") TFT displays often use LVDS signaling that transmits the same contents as the parallel interface (Hsync, Vsync, RGB) but will put control and RGB bits into a number of serial transmission lines synchronized to a clock whose rate is equal to the pixel rate. LVDS transmits seven bits per clock per data line, with six bits being data and one bit used to signal if the other six bits need to be inverted in order to maintain DC balance. Low-cost TFT displays often have three data lines and therefore only directly support 18 bits per pixel. Upscale displays have four or five data lines to support 24 bits per pixel (truecolor) or 30 bits per pixel respectively. Panel manufacturers are slowly replacing LVDS with Internal DisplayPort and Embedded DisplayPort, which allow sixfold reduction of the number of differential pairs.

Kawamoto, H. (2012). "The Inventors of TFT Active-Matrix LCD Receive the 2011 IEEE Nishizawa Medal". Journal of Display Technology. 8 (1): 3–4. Bibcode:2012JDisT...8....3K. doi:10.1109/JDT.2011.2177740. ISSN 1551-319X.

K. H. Lee; H. Y. Kim; K. H. Park; S. J. Jang; I. C. Park & J. Y. Lee (June 2006). "A Novel Outdoor Readability of Portable TFT-LCD with AFFS Technology". SID Symposium Digest of Technical Papers. AIP. 37 (1): 1079–82. doi:10.1889/1.2433159. S2CID 129569963.

Panox Display provides a customized cover glass/touch panel service. We supply cover glass from Gorilla, AGC, and Panda, which all have excellent optical performance. We also supply driver ICs from Goodix and Focaltech.

If your applications are directly connected to a PC, a cellphone, or Raspberry Pi, and you have enough space to insert a board to input video, Panox Display can provide customized Controller/Driver boards with input connections for VGA, HDMI, DVI, DP, Type-C video input, MIPI, RGB, LVDS, and eDP.

For years, TFT displays have been the dominating technology in visualization. TFT LCD displays are everywhere in our daily lives; in consumer electronics, health care, communication devices and industry applications. While there are many LCD products in the market, they are not always suitable for every application. This is especially true for industrial TFT LCD. Understanding different requirements between industrial display and consumer TFT LCD, will help determine the best TFT LCD for your application.

Consumer grade TFT LCD like cell phone screen and computer monitor occupy big chunk of LCD market. Due to the nature of consumer market, competitive pricing and quick production cycles, these TFT LCDs are lack of the durability that industrial LCD has. Not like our cell phone screen and computer monitor, industrial LCD displays are used in much challenging environments. For example, an TFT LCD display on production line will face constant vibration, high working temperature. Its endurance to outside condition is a must.

Industrial TFT LCD has very good visibility. Which includes wide viewing angle, so that staff on production line can easily read information from different angles.

Sunlight readable is another important aspect that industrial TFT LCD persists. Many industrial applications are used outdoor, under direct sunlight. And user needs to be able to read what is on LCD screen easily. Topway has years experience on producing sunlight readable TFT LCD by using high brightness LED backlight and low reflectance technologies.

Industrial TFT LCD is made with high quality industrial grade components and material. Only then we could produce high quality TFT display that survives rigid tests like ESD, EMI and aging test, etc. All LCD product from Topway went through strict testings before reaching customers" warehouses.

Industrial TFT LCD has way longer supply commitment than consumer LCD. Ever try to fix a 2~3 years old cell phone"s crack screen? It is very difficult and expensive. Because replacement LCD screen is no longer being made. On the other hand, industrial LCD screen usually is in production for 10 plus years. And most of the time, for Topway anyway, there will be an upgrade model to replace end-of-life product. Thus, our customers won"t need to do much change on their product.

Industrial TFT LCD is a lot better in many areas than consumer one, even they look similar in normal situation. Topway as an industrial TFT LCD manufacturer, has been designing and producing industry grade LCD for more than twenty years. Our commitment on quality and customer service wins Topway friendship and orders. Please feel free to leave us message on your next industry project.

Over the past decade the TFT-LCD has been a popular flat panel display choice. With the increase in demand, the sizes of the TFT-LCDs have been getting larger. To make large-sized TFT-LCDs, the original manufacturing process needs to be changed to meet the requirements. Such a change usually results in various defects, which decrease the yield rate significantly, therefore, defect inspection plays a key role in TFT-LCD manufacture. However, in current practice, this task still relies heavily on human observers, which is not only time consuming, but also prompt to be unreliable. Accordingly, automatic optical inspection (AOI) has been suggested as the most efficient way to detect defects.

TFT-LCD manufacture consists of three processes, namely the TFT array process, the cell process, and the module assembly process. In recent years, there has been a large body of work regarding the so-called mura-defect detection, e.g., [1–4]. Mura is a serious kind of defect and needs to be detected in the cell process. Once a mura defect is found in a panel, this panel must be discarded if not repairable, which raises the production costs greatly. In fact, most mura defects are caused by the inline defects of the TFT array process. The inline defects vary greatly, and their sizes are too small to be observed, making the problem of inline defect inspection intractable.

Inline defect inspection involves three sub-tasks: defect detection, target defect identification, and classification. Defect detection refers to judging whether an image contains a defect or not, and target defect identification means determining whether the defect detected is crucial to the product yield. Defect classification plays a critical role in production-equipment diagnosis because different defects have different causes. Liu et al. [5] have recently proposed a system to deal with the problem of inline defect detection, which was developed based on the locally linear embedding (LLE) method [6] and the support vector data description (SVDD) [7]. LLE is a manifold learning method to extract nonlinear features from a pattern. However, it suffers from the out-of-sample problem [8,9]. SVDD is essentially a one-class classifier. Although it is efficient for anomaly detection, it cannot be applied in a multi-class classification problem. For inline defect classification, the SVDD is not a good candidate. Liu et al. [10] have also proposed a target defect identification system. In their work the SVDD was extended to an SVDD ensemble for modeling the target defects. If a test pattern is accepted by the SVDD ensemble, the pattern belongs to the target class. In TFT array process, the target defects would cause serious damages to the LCD panels.

Principal component analysis (PCA) is a popular subspace analysis method for pattern representation and reconstruction. However, due to its linear nature [11], its performance is sometimes limited. Recently, a nonlinear version of PCA has been proposed, called kernel PCA (KPCA) [12]. KPCA first maps the input data into a higher dimensional feature space via a nonlinear mapping, then performs the linear PCA in that space to find a set of eigenvectors that are nonlinearly related to the input data. Thus, KPCA can capture the nonlinear relationships between pixels in an image, and extract more discriminating features from an image and reduce the dimensionality of the input image. In face recognition studies, e.g., [13], KPCA has shown to have better performance than PCA in terms of feature extraction. To enhance the LCD defect detection/classification rate, in this paper we adopt the powerful KPCA as the feature extractor.

In TFT array process, various kinds of inline defects would occur. Their occurrence frequencies are different. For example, “particle” is the most commonly-seen defect while the defect “abnormal photo-resist coating” seldom appears. It implies that the available training samples for each defect would be different, leading to a very imbalanced training dataset. In SVM, the error penalties for positive and negative classes are the same. This will make the learned optimal separating hyperplane (OSH) move toward the smaller class. More precisely, if the positive class is smaller than the negative class, then the OSH will move toward the positive class, which will further result in numerous false negative errors. We call this phenomenon the “class-boundary-skew (CBS) problem”. Due to this problem, the success of using SVM in defect detection and classification is limited. Therefore, how to solve the CBS problem when applying SVM to defect inspection becomes a very critical studying issue.

Several works have proposed ways to solve the CBS problem [17–22]. The methods of [20,21] use different sampling techniques to the training data before data enter the classifier. The different error cost (DEC) algorithm of [17,19] is embedded into the formulation of SVM such that the skew phenomenon of the OSH can be corrected. This method does not change the information of the data structure beforehand. The SDC method [18] combines the SMOTE [22] and the different error cost algorithm [17]. For LCD defect inspection, since every defect image stands for one particular defect information, we do not intend to use any pre-sampling techniques like those fall into the first category that may change the data structure. Therefore, the DEC algorithm [17] is adopted in this paper to deal with the CBS problem due to the imbalanced defect training dataset. By introducing the DEC algorithm to SVM, the imbalanced SVM (ISVM), a variant of SVM is proposed. In fact, the concept of ISVM is similar to that of adaptive SVM proposed in [23]. However, in their work only 1-norm soft margin is considered. In this paper, we reformulate the ISVM with 2-norm soft margin, and provide the corresponding KKT conditions. Results will show that the proposed version of 2-norm soft margin ISVM achieves better defect classification performance.

FocusLCDs.com sent me a free sample of a 4x3” TFT LCD (P/N: E43RG34827LW2M300-R) to try out. This is a color active matrix TFT (Thin Film Transistor) LCD (liquid crystal display) that uses amorphous silicon TFT as a switching device. This model is composed of a Transmissive type TFT-LCD Panel, driver circuit, backlight unit. The resolution of a 4.3” TFT-LCD contains 480x272 pixels, and can display up to 16.7M colors.

For this project, you would need the RA8875 driver board (available at AdaFruit for US$35) to interface the TFT display to the Arduino. It comes with a header which you can solder on as needed.