adjusting backlight on lcd panel factory

For the video display developer LCD panels are available in many sizes and resolutions, they are also available with many choices of maximum brightness. The following considers the topic of LCD panel brightness, the choices, the methods for adjusting brightness and some brightness adjustment scenarios.

LCD panels are generally rated as to their maximum brightness level which is expressed in Nits, it is equal to Candela/sqm (cd/m2), and this will be at a particular color temperature as noted in the specification, usually 10,000 K. In terms of a practical understanding, the following is a rough guide:

Outdoor displays range from a low end of 700 nits to typically 1,000 or 1,500nits and up with 2,000~2,500nits and even up to 5,000nits seen with some models. This may include standard LCD panels, custom LCD panels as well as custom cut LCD panels.

Virtually all LCD panels have a LED backlight these days, these are powered by an LED driver board. Brightness control via the driver board will be by one of two methods:

PWM (Pulse Width Modulation): This varies the duty cycle of the backlight “on time” – it is predominant in modern LCD panel LED backlight designs to enable support for digital brightness controls.

Analog: Uses a simple variable voltage to adjust brightness, for example this might be a dial or slider type potentiometer / variable resistor. To see how to enable analog backlight adjustment visit: https://www.digitalview.com/blog/brightness-adjustment/

One of the advantages of LED for the backlight is the range of adjustment that is possible, however it is important to note that the range varies significantly from model to model. Some industrial panels can be turned to very low light levels making them suitable for use in special environments such as at night. Lower cost panels limit the range of brightness to what might be required for typical usage, whereas panels with full range dimming from full off to full on require more complex backlight drivers.

Backlight lifetime: Many LCD panels have a backlight lifetime rating of 50,000 hours (typically measured to half brightness), this can be extended by running the LED backlight at a lower brightness level. Some panels may only offer 30,000 hours as a lower cost solution while other panels may offer up to 100,000 hours for high end applications.

An LCD panel backlight may be constructed so the LED’s are mounted directly behind a light guide diffuser, or they may be mounted along one or more edges of the light guide.

Active backlight: This is a function of some LCD panel backlights to automatically adjust the backlight brightness in response to the image. For more advanced systems there is an LED array making up the LED backlight, this adjusts the brightness in areas localized to the image being shown. This can greatly enhance the brightness across the display and is being used primarily with video, for example on consumer TV sets. It is not useful to all image types, for example a spreadsheet or content like maps or data is not likely to benefit.

Local dimming: Some LCD panels with direct LED may support local dimming so the LED’s are dimmed in response to the image close to them. This will not be at the same resolution as the LCD panel itself but will help greater contrast over the display by enhancing the brightness in bright areas of the image and darkening the image in dark parts of the image.

Both of the above techniques are likely to be more beneficial to certain types of content than others. For example a movie is likely to benefit more than a spreadsheet.

For the LCD monitor manufacturer it is important to consider that any covering over the LCD panel will reduce the brightness. For example the protective glass over a digital signage display, or a touch screen, or a semi-silvered mirror. So if a specific brightness is required the measurement should be taken with these in place.

There are various relatively low cost brightness meters available, typically in the couple of hundred dollars range. It is difficult to comment on the accuracy of these but we have found them to be within 5% of each other, though more importantly they do appear to be quite consistent in measurement so good for measurement comparisons. For more accurate measurement there are light meters from companies such as Minolta that can be calibrated, the cost may run into several thousand dollars.

Examples of light meters costing a few hundred dollars include SpyderX by Datacolor (needs a PC), a handheld meter is the SM208 by Sanpometer (search SM208 meter). Note: Many light meters, including smartphone apps, will be meters used for photography and not give readings in nits (or candelas). LCD panel specifications are typically measured using nits.

PWM and Analog: Most Digital View LCD controllers support PWM and Analog as a method for adjusting the backlight brightness level (this is noted in the column headed “Other” on the controller board summary table: https://www.digitalview.com/controllers/lcd-controllers-home.html. Also see https://www.digitalview.com/blog/brightness-adjustment/ for a guide to using a dial or slider type variable resistor to adjust the backlight.

DPMS (Display Power Management System): The backlight will be automatically turned off after a period if there is no valid video signal being received.

Ambient light sensor: The backlight is adjusted for brightness or powered off depending on ambient light conditions. This uses a light sensor attached to the LCD controller board, see https://www.digitalview.com/blog/light-sensor-app-note/ for more details.

The specifics of the backlight control are documented separately for each LCD controller model (product summary here) in the product manual available for download on the product page.

Note: There are two ways to adjust the perceived brightness of a LCD panel or LCD monitor, the backlight and the black-level. Very often, particularly in the past, the monitor brightness setting adjusted the black-level, this adjusts the LCD but not the backlight.

Color, color temperature etc: In addition to adjusting the brightness other settings may be adjusted as well. For example the color temperature or for example a switch to green monochrome for night vision.

Night-safe lighting (update) : Dual-rail backlights can also be supported. These special backlight enable normal brightness and extreme low level brightness with custom night-safe lighting. Contact us for details.

Note: We have a blog on methods for implementing an ambient light sensor with Digital View LCD controller boards to automatically adjust the backlight or system power, see: Ambient Light Sensor

Update March 2019: Most of the above remains unchanged except for the increased availability of high bright LCD panels of around the 1,000 nit to 2,500 nit range. AUO for example has a number of large size LCD panels with 1,500 nit brightness for the digital signage market. Tianma has panels under 20″ with 1,000 nit to 1,500 nit brightness for various outdoor applications.

The other change is that high bright panels are now increasing edge-lit, this makes the panels thinner and these panels tend to use less power than the previous models. One of the benefits for monitor designers is easier heat management and reduced overall display system costs.

Note: Ensure to set your LCD panel to factory settings at this point. Otherwise, you will not get the best results. To reset your LCD panel to factory conditions, use the buttons that are located on the front, side, or back. However, if your LCD panel lets you set the gamma, you should set it to 2.2 or as close as possible.

Note: Do not worry if you cannot make the circles in the center completely disappear. If you want a better way of testing, you can also use this gamma correction test image. Try to make as many numbers appear on the top and bottom bars as possible. With better LCD panel s, you can see 6 numbers in each bar, while lower-grade LCD panel s will only be able to show 4 numbers.

Note: If you cannot adjust the slider, you might have to change the gamma settings by using your LCD panel ’s controls. You should still keep the display settings window and gamma correction image test open while you do this.

Next, adjust the brightness. To do this, use the control buttons on your LCD panel until you can see the shirt and suit in the image, but not so much that the X stands out from the background. You should still be able to see the "X," but the wall behind it should not be washed out.

Note: Your screen looks different depending on what angle you are looking at it. For the best results, you should step back and look at your LCD panel from far away.

Next, adjust the contrast. To do this, use the buttons on your LCD panel. You want to set your contrast so you can just see the wrinkles and buttons on the shirt of the man in the figure. The background of the image should not be bright white.

Next, click Previous calibration and Current calibration to see if you like the changes you made. Doing this will not change your calibration. You can go back and change any settings by clicking the arrow in the top-left corner of the window.

If you are satisfied with the new calibration, click Finish. If not, click Cancel, and you can start all over. To get the best results, you can do the steps over again. For best results, you might want to go through the steps again, but backward this time. This is because each step affects the next one, so changing the order helps you fine-tune your calibration even more.

Note: You can check the "Start ClearType Tuner…" box to adjust the clarity of text on your screen. You will then be asked to do a quick test to calibrate the text on your screen.

Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.

The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.

Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.

The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.

Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.

In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.

LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.

According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.

The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.

First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.

The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.

First, the ITO film layer needs to be deposited on the TFT glass, so that there is a smooth and uniform ITO film on the whole TFT glass. Then, using ionized water, the ITO glass is cleaned and ready for the next step.

Next, a photoresist is applied to the glass on which ITO film is deposited, and a uniform photoresist layer is formed on the ITO glass. After baking for a period of time, the solvent of the photoresist was partially volatilized to increase the adhesion of the photoresist material to the ITO glass.

Ultraviolet light (UV) is used to illuminate the surface of the photoresist through a pre-made electrode pattern mask, which causes the photoresist layer to react. The photoresist is selectively exposed under ultraviolet light by covering the photoresist on the glass coated with the photoresist.

The exposed part of the photoresist is then washed away with the developer, leaving only the unexposed part, and the dissolved photoresist is then washed away with deionized water.

Then etch off the ITO film without photoresist covering with appropriate acid etching solution, and only retain the ITO film under the photoresist. ITO glass is conductive glass (In2O3 and SnO2). The ITO film not covered by photoresist is easy to react with acid, while the ITO film covered by photoresist can be retained to obtain the corresponding wire electrode.

Stripping: High concentration of alkali solution (NaOH solution) is used as a stripping solution to peel off the remaining photoresist on the glass so that ITO glass can form ITO graphics exactly consistent with the photolithography mask.

Rinse the basic label of glass with an organic solution and remove the photolithographic tape after reaction to keep the glass clean. This completes the first thin-film conductive crystal process, which generally requires at least five identical processes to form a complex and sophisticated pattern of electrodes on the glass.

This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.

The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.

As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.

As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.

Then, the organic polymer directional material is coated on the surface of the glass, that is, a uniform directional layer is applied to the appropriate position of ITO glass by the method of selective coating. Meanwhile, the directional layer is cured.

Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.

After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.

Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.

Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.

As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process

Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.

A polarizer is an optical plate that allows only light from a certain direction to pass through. It is an optical element that converts natural light into straight polarized light. The mechanism of action is to make the vertical direction light pass through the straight incident light after passing through the vertical polarizer, and the other horizontal direction light is absorbed, or use reflection and scattering and other effects to make its shade.

When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.

The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.

Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission

Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.

The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board

The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.

LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.

However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.

First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.

CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.

With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.

However, no matter CCFL backlight or LED backlight is placed in various ways, the nature of the backlight source cannot be a surface light source, but a linear light source or point light source. Therefore, other components are needed to evenly distribute the light to the whole surface. This task is accomplished by the diffuser plate and diffuser plate.

On the transparent diffuser plate, point-like printing can block part of the light. The LED backlight on the side drives the light from the side of the diffuser plate, and the light reflects and refracts back and forth in the diffuser plate, distributing the light evenly to the whole surface. Point-like printing blocks part of the light, screening the light evenly like a sieve.

At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.

The backlight system also includes a backlight module laminator, located behind the backplane. In the CCFL backlight era, you can often see the long strip laminator like the one above, with each coil responsible for a set of tubes.

However, it is much simpler to use a side white LED as a backlight. The small circuit board on the far left of the figure above is the backlight of the LED.

This is the general structure of the backlight system. Since I have never seen the backlight mode of R.G.B LED, I cannot tell you what the backlight mode is like. I will share it with you when I see it in the future.

Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.

After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.

However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.

it alone for a bit) resulted in each backlight color fading to a single channel within a few minutes. Only a complete power-down of the monitor would bring back the brief

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Monitor Status—When the monitor is powered on or when the input source signal is changed, a Monitor Status message is displayed for five seconds. The message shows which input is the current active signal, the status of the auto-switch source setting (On or Off), the default source signal, the current preset display resolution, and the recommended preset display resolution.

Input Signal Out of Range—Change resolution setting to 1440 x 900 – 60Hz—Indicates the monitor does not support the input signal because the resolution and/or refresh rate are set higher than the monitor supports (model LA1905wg).

Input Signal Out of Range—Change resolution setting to 1680 x 1050 – 60Hz—Indicates the monitor does not support the input signal because the resolution and/or refresh rate are set higher than the monitor supports (models LA2205wg and LA22f).

Input Signal Out of Range—Change resolution setting to 1920 x 1200 – 60Hz—Indicates the monitor does not support the input signal because the resolution and/or refresh rate are set higher than the monitor supports (model LA2405wg).

No Source Signal—Indicates the monitor is not receiving a video signal from the PC on the monitor video input connector. Check to determine if the PC or input signal source is off or in the power saving mode.

OSD Lockout—The OSD can be enabled or disabled by pressing and holding the Menu button on the front panel for 10 seconds. If the OSD is locked, the warning message OSD Lockout displays for ten seconds.

Theft Mode Enabled—Indicates that theft deterrence mode has been activated. Theft deterrence is an optional feature that can be set up in HP Display Assistant. Theft deterrence mode is triggered if both the power and display cables have been disconnected from the monitor, the monitor is reconnected to a different computer, and the theft deterrence PIN number is not entered within the elapsed time. When the monitor is in theft deterrence mode, all front panel buttons are disabled other than the power button.

In the past decade, LCD monitors have replaced CRT screens for all but the most specialist applications. Although liquid crystal displays boast perfect