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custom shaped lcd screen (Liquid crystal display) are made of liquid crystals that form digital images made visible through ambient light or through LED backlight. LCDs are used in the place of other displays that are less efficient such as cathode ray tubes (CRTs) and have become the most popular display type on the market.

Explore the extensive selection of wholesale custom shaped lcd screen LCD displays, TFT, and HMI that can be used across a range of industries, including domestic, medical, industrial, automotive, and many others. You can choose from a number of standard industry sizes and find the custom shaped Lcd screen that are applicable to your required use. If you would like options that allow a smaller environmental footprint due to low power consumption, you can browse the Chip-on-Glass (COG) LCDs. COGs are designed without PCBs so have a slimmer profile.

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Looking to take your project to the next level in terms of functionality and appearance? A custom LCD display might be the thing that gets you there, at least compared to the dot-matrix or seven-segment displays that anyone and their uncle can buy from the usual sources for pennies. But how does one create such a thing, and what are the costs involved? As is so often the case these days, it’s simpler and cheaper than you think, and [Dave Jones] has a great primer on designing and specifying custom LCDs.

The video below is part of an ongoing series; a previous video covered the design process, turning the design into a spec, and choosing a manufacturer; another discussed the manufacturer’s design document approval and developing a test plan for the module. This one shows the testing plan in action on the insanely cheap modules – [Dave] was able to have a small run of five modules made up for only $138, which included $33 shipping. The display is for a custom power supply and has over 200 segments, including four numeric sections, a clock display, a bar graph, and custom icons for volts, amps, millijoules, and watt-hours. It’s a big piece of glass and the quality is remarkable for the price. It’s not perfect – [Dave] noted a group of segments on the same common lines that were a bit dimmer than the rest, but was able to work around it by tweaking the supply voltage a bit.

We’re amazed at how low the barrier to entry into custom electronics has become, and even if you don’t need a custom LCD, at these prices it’s tempting to order one just because you can. Of course, you can also build your own LCD display completely from scratch too.

Thinking of incorporating small LCDs or specialty shaped custom static LCD displays? There is an element you need to be aware of. Using a nonstandard shape or implementing a smaller display may increase the production cost of your custom LCD display module.

Small custom LCD Modules in this article are represented by having dimensions with an area [Width times Height] smaller than 400 millimeters squared. The reason for the higher cost of these units is taken from the fact that only a portion of the LCD production process is automated. The cutting of the glass is mechanized and can easily be repeated for smaller sized cuts; however, the polarizer, which is applied to the back of the LCD, must be applied by hand and requires delicate, labor intensive skill. This makes for higher labor costs and decreased production line efficiency for each small custom LCD display. Smaller displays are still available, but customers should be prepared to pay a higher price for the production of their unique design.

Likewise, if you need specialty shape cuts, expect slightly increased costs. Manufacturing uses an original sheet of glass, approximately 396mm by 345mm, to cut out the smaller ITO glass pieces for each individual LCD. The increased cost arises from the amount of glass wasted in between cuts. For example, the waste generated from cutting a circle out of an original square shape. The corners left over by this cut are unusable in the creation of additional circle displays.

Currently though, specialty shapes are only available using Twisted Nematic (TN) or High Twisted Nematic (HTN) fluid types. This excludes the Super-Twisted Nematic (STN) fluid type; however, with technology constantly improving, units with STN fluid may be a possibility soon.

Increased costs are a given when you are looking to design and build small custom LCD displays. With changing technology and greater specializations of technology, the factories efficiency for customized LCDs will continue to improve. Slowly the prices for today’s smaller LCDs and specialty cut displays should decrease as customers continue to look for smaller and more flexible custom LCDs to distinguish their products from their competitors.

Custom Segment Liquid Crystal Displays are seen in products that measure the PH level of swimming pools, monitors used to measure specific gases in a mine, or in thermometers used to see if a child is running a fever. They are one of the oldest display technologies, but still one of the most popular.

Segment LCDs, also called static displays or glass-only displays, are constructed of two pieces of ITO (Indium tin oxide) glass with a twisted nematic fluid sandwiched in between. A static display is a segment display with one pin for every one segment.

These displays are still one of the most popular technologies in use and the majority of them are custom. Many people think the process of designing a custom segment liquid crystal display is complicated and too complex to be understood except for a few experienced people. But after designing custom LCDs for over 14 years, it can be said that just about anyone can select the best options for their product.

In other words, you don’t have to be an engineer, or have a PHD from MIT to design a custom LCD for your application. So instead of offering a list of technical terms and equations, these are the different options available.

The tooling fee for a custom display is the lowest of all the technologies and allows the customer to receive a LCD that is manufactured to the exact dimensions requested, including custom icons and segments.

Focus LCDs offers a one-time NRE (Non-recurring engineering) or tooling fee. This includes all design, technical support, and samples. A PDF showing an overview of our tooling process can be found by clicking here: Custom LCD flowchart

Segment displays require less power than other display technology such as TFT, OLED, and UWVD. This makes these LCDs ideal for applications that are battery powered or solar powered. They require the lowest power to drive, an estimated 2uA per centimeter squared. Glass only displays (no backlight and no controller) require an estimated 10% of the power that is required for a LED backlight. In other words, a static display without a backlight will draw around 1mA; the same display with a LED backlight will demand from 10mA up to 25mA. Most displays can be driven at 3.3V or 5V since microprocessors can operate at both voltages. 3.3V is becoming more popular since two double ‘AA’ batteries can produce between 3.0V and 3.3V.

A segment is any line, dot or symbol that can be turned on and off independently. The photo below is of a segment LCD that contains numbers, a small clock symbol, the word ‘Jul’, and the letters ‘PM.’

There are four numbers in the above LCD (0 8 4 7) all are seven segments. In other words the ‘0’ has seven segments, the ‘8’ has seven segments and so on. Each number has seven independent segments. Each segment can be turned on and off independently to create other numbers and some letters such as E, F C and others. This is an example of a ‘seven’ segment. But there are some letters that a seven segment cannot display such as the letter ‘M’ or ‘V’. In this case a fourteen segment configuration can be used.

An icon is a small symbol or set of words that is only one segment. In other words, when the segment is ‘on,’ the full word or symbol turns on. When it is “off,” the word or symbol turns off. In the photo above: the clocksymbol is one segment, the word ‘JUL’ is one segment, the letters FOCUSLCDS.COM are one segment and the letters ‘PM’ are one segment.

It is possible to burn a segment into the glass so that it is always “on”. In this case, the ‘FOCUSLCDS.COM’ has been burned into the glass and can always be seen by the customer even when the power is “off”. Some customers will have their company name burned into the glass.

Hence the display is called a segment display because each segment can be turned “on” and “off” individually. You choose the number of seven or fourteen segments and which icons you want on your custom display.

Segment LCDs, like all LCD display technologies, operate best between specific temperature ranges. You choose the temperature ranges that it will operate in. There are two standard configurations: normal temperature and wide temperature. The wider the temperature range, the more expensive the display.

The standard operating temperature range for a segment LCD is 0C to 50C. It is possible to build the display with a different fluid that will allow it to operate from -30C to 80C (F). With the addition of a heater, the display can operate down to -50C.

Liquid Crystal Displays or more commonly known as LCDs are one of the most common electronic components which help us interact with an equipment or a device. Most personal portable equipment and even gigantic industrial equipment utilize a custom segment display to display data. For many portable consumer electronics, a segment LCD display is one of the biggest contributors to the overall cost of the device, hence designing a custom segment display can drive the cost down while also utilizing the display area in the most optimum manner. These displays have the lowest cost per piece, low power requirements, and a low tooling fee too.

At first thought, designing a custom segment LCD might look like a Herculean task, but trust me that it is easier than it seems. In this article, we have summarised and compared the display types and available technologies which are required to construct a custom segment LCD. We have also provided a flowchart that can act as a step-by-step guide while you design your own custom LCD. We have also provided the process we followed, a require gathering sheet we used for communicating our needs to the manufacturer, and a few other data and the quotation we received from the manufacturer.

Icons: A silhouette of any shape can be placed on the glass which enhances the ability to display data. For example, a symbol of a heart can be made to denote heart rate or an icon for a low battery to show that the battery needs to be charged. Icons are counted as a single pixel or segment and can give a lot more details than similar-sized text.

LCD Bias– It denotes the number of different voltage levels used in driving the segments, static drives (explained later in this article) only have 2 voltage levels or 2 bias voltage while multiplex drives have multiple voltage levels. For example, 1/3 will have 4 bias voltages.

LCDs utilizes the light modulating properties of liquid crystals which can be observed by using polarizing filters. Polarizing filters are special materials that have their molecules aligned in the same direction. If the light waves passing through polarisers have the same orientation as the filter, then the molecules of lights are absorbed by the filter, hence reducing the intensity of light passing through it, making it visible.

A custom LCD is important for maximizing the efficiency of the display area by adding custom symbols and characters. It also helps in reducing the cost and improving energy efficiency of the product. A higher number of custom symbols and specified placement of numerical and alphanumerical characters make the display more informative and readable for the user. This makes it look better than the plain old boring displays we get in the market. Furthermore, we can specify the viewing angle, contrast, and other specifications which can increase durability or give a better value for money for our intended usage.  A typical Custom Segment display is shown below, we will also show you how to design and fabricate the same further in the article.

The LCD display doesn’t emit any light of its own, therefore it requires an external source of illumination or reflector to be readable in dark environments.

While designing a custom segment LCD display, we have the leverage of choosing a lot of parameters that affect the final product. From the color of the display to the illumination technique and color of illumination as well as the type of input pins. Some important considerations we need to take while designing a custom 7 segment display are - the type of display, i.e. positive or negative, illumination method, driving technique, polarising type, and connection method. All these design criteria are explained below:

So, which one should you choose? When the displays are to be used in areas with higher ambient light, we should select positive segment LCD display as it has better visibility than negative segment LCD displays without using a backlight.

As we know that LED displays don’t emit any light, hence to illuminate it and make it visible in a dark environment, we can use different methods of illumination. The most common LCD Illumination methods are compared below:

A polarizer film is the most important component of an LCD display, which makes it possible to display characters by controlling the light. There are 3 types of polarizers that can be used in the LCD display, the properties and difference are given below:

If your displays have fewer segments, then static LCD drive is preferred as it is easier to control and cheaper to construct, and has a better contrast ratio. But let’s say that if the number of segments in the display are more than 30-40 then a multiplex LCD drive should be preferred as it has multiple common pins, hence reducing the total number of pins required to drive the display.

Choosing a connector type!!! For the prototyping phase or if you need to connect your LCD display on a Microcontroller directly, a pin type connector is the best and most economical option you have. If you need to connect your LCD display in a final product with a high volume of production which also requires to be extremely durable, but at the same time should not take up a lot of space, a Flex type LCD Connector will work best for you

LCDs have limited viewing angles and when seen from an angle they lose contrast and are difficult to be observed.  The viewing angle is defined by the angles perpendicular to the center of the display towards its right, left, up, and down which are denoted by the notations 3:00, 9:00, 12:00, and 6:00 respectively. The viewing angle of LCD can be defined as the angle w.r.t. to the bias angle at which the contrast of segments is legible.

To improve the viewing angle in an LCD, a Bias is incorporated in the design which shifts the nominal viewing angle with an offset. Another technique is to increase the Voltage, it affects the bias angle, making the display crisper when viewed from a direction.

For example, the viewing angle of a TN type TFT LCD is 45-65 degrees. Extra-wide polarising film (EWP) can increase the viewing angle by 10 degrees, using an O film polariser can make the viewing angles 75 degrees but these come at a cost of reduced contrast.

LCD Control chip or LCD driver chips can be mounted on the flex cable, display, or externally on a PCB. The placement of LCD control chip can affect the cost and size of the display. The 2 most common methods of chip placement are-Chip of Board (COB)and Chip on Glass(COG) which are described below:

We planned to design an air quality monitoring system for which we needed a custom segment LCD panel for an air quality monitoring device. Our product needs to display the following data: 2.5-micron and 10-micron particulate matter (PM) suspended in the air; the units should be in parts per million (PPM). CO2 in the air in PPM along with total volatile organic compounds present in the air in parts per billion (PPB). To make the product more usable, we included time in 24-hour format, Temperature in ºC, Battery status, loudspeaker status, Bluetooth status, and Wi-Fi status. And for some personal touch, we also added how good the air quality in the room is by using 3 different smileys.

We realized that it was impossible to provide all these data in a generic LCD available in the market, thus decided to build a custom LCD for our project.

A step-by-step flowchart is shown below to walk you through each and every step of selecting components and getting your custom segment LCD manufactured.

In the above image of a custom display design, we sent to the manufacturer, the red lines over multiple characters indicate that all these are considered as a single segment. For the sake of simplicity, we added test like T, S, U, B to denote Text, Symbols, Units, and Battery respectively. These characters were followed by numbers to simplify communication between us and the manufacturer. For example, if we needed any particular text or symbol to remain on, we can easily specify that to the manufacturer by using the corresponding text for that segment.

We mailed our requirements to multiple LCD manufacturers, (you will find a lot of LCD manufacturers on the Internet). Most LCD manufacturers have competitive pricing, and reply within a week. A sample requirement sheet is shown above which a customer needs to fill to specify all the details to the manufacturer.

This is a sample Custom Segment LCD quotation we got from one of the manufacturers. As you can see, the cost is based on the quantity. Higher the quantity, lower the cost. Apart from the cost per quantity, there is one more component called tooling fees. Tooling fee is a one-time fee charged by the manufacturer. It is for the technical design, support, and customization of the product. Customization of PCB or tooling of LCD can drive the tooling price higher or lower.

A custom segment LCD can help you personalize your product while also saving the overall cost of your product. The whole process will take you around 2-3 months, which will include the designing phase, prototyping phase, and getting your custom segment LCDs delivered to your doorstep. Higher ordering quantity will reduce the cost per piece of each unit, thus driving down the cost of your final product.

I am interested in Custom Shape 2 Digit LCD Screen TN LCD Display Operating Temp -30-+80℃ could you send me more details such as type, size, quantity, material, etc.

1.Usually,TN LCD is used very widely,Such as power meter LCD,telephone LCD,calculator LCD, electric cooker LCD and so on. TN LCD is cheapest,but viewing angle is narrow.

2.HTN LCD is better than TN LCD. Display result of HTN positive LCD is the same as TN positive LCD.But viewing angle is wider than TN. Unit price of HTN LCD is close to TN LCD.

4.FSTN LCD is one of the best LCD in monochrome LCD field. Display content even can be seen in the sunshine. Display result of FSTN positive LCD is similar with TN LCD,but viewing angle is much wider than TN LCD"s.

5.VA LCD is a new LCD type. It has high contrast and wide viewing angle. In general,VA LCD has a excellent display result.If you want a wonderful display result,VA LCD will be your best choice.

Fangsheng is a high-tech company specializing in R&D, production and sales of LCD and LCM since 2001. Our company boasts a professional team with years of experience in the LCD technology,and has established a perfect quality and a management system.We will spare no effort in innovation and lean manufacturing.

One of Hantronix many strengths include the intricate design and production of custom glass LCD panels. Hantronix has the experience and technology to develop your custom LCD needs. This includes incorporating low operating voltage, wide operating temperature range and robust polarizers . Other capabilities include multiple sided LCD panel to fit your product shape and silk screening on LCD glass surface. Hantronix tooling is competitive with short sample lead times. Please contact Hantronix or your local Hantronix Representative for your custom LCD requirements.

A:We are professional manufactory, which specializes in TN, HTN, FSTN, STN monochrome LCD, LED backlights, LCD modules more than 6 years in Dongguan ! Our advanced full set equipments make sure good quality and competitive price!