what does an lcd screen look like manufacturer

Flat-panel displays are thin panels of glass or plastic used for electronically displaying text, images, or video. Liquid crystal displays (LCD), OLED (organic light emitting diode) and microLED displays are not quite the same; since LCD uses a liquid crystal that reacts to an electric current blocking light or allowing it to pass through the panel, whereas OLED/microLED displays consist of electroluminescent organic/inorganic materials that generate light when a current is passed through the material. LCD, OLED and microLED displays are driven using LTPS, IGZO, LTPO, and A-Si TFT transistor technologies as their backplane using ITO to supply current to the transistors and in turn to the liquid crystal or electroluminescent material. Segment and passive OLED and LCD displays do not use a backplane but use indium tin oxide (ITO), a transparent conductive material, to pass current to the electroluminescent material or liquid crystal. In LCDs, there is an even layer of liquid crystal throughout the panel whereas an OLED display has the electroluminescent material only where it is meant to light up. OLEDs, LCDs and microLEDs can be made flexible and transparent, but LCDs require a backlight because they cannot emit light on their own like OLEDs and microLEDs.

Liquid-crystal display (or LCD) is a thin, flat panel used for electronically displaying information such as text, images, and moving pictures. They are usually made of glass but they can also be made out of plastic. Some manufacturers make transparent LCD panels and special sequential color segment LCDs that have higher than usual refresh rates and an RGB backlight. The backlight is synchronized with the display so that the colors will show up as needed. The list of LCD manufacturers:

Organic light emitting diode (or OLED displays) is a thin, flat panel made of glass or plastic used for electronically displaying information such as text, images, and moving pictures. OLED panels can also take the shape of a light panel, where red, green and blue light emitting materials are stacked to create a white light panel. OLED displays can also be made transparent and/or flexible and these transparent panels are available on the market and are widely used in smartphones with under-display optical fingerprint sensors. LCD and OLED displays are available in different shapes, the most prominent of which is a circular display, which is used in smartwatches. The list of OLED display manufacturers:

MicroLED displays is an emerging flat-panel display technology consisting of arrays of microscopic LEDs forming the individual pixel elements. Like OLED, microLED offers infinite contrast ratio, but unlike OLED, microLED is immune to screen burn-in, and consumes less power while having higher light output, as it uses LEDs instead of organic electroluminescent materials, The list of MicroLED display manufacturers:

Sony produces and sells commercial MicroLED displays called CLEDIS (Crystal-LED Integrated Displays, also called Canvas-LED) in small quantities.video walls.

LCDs are made in a glass substrate. For OLED, the substrate can also be plastic. The size of the substrates are specified in generations, with each generation using a larger substrate. For example, a 4th generation substrate is larger in size than a 3rd generation substrate. A larger substrate allows for more panels to be cut from a single substrate, or for larger panels to be made, akin to increasing wafer sizes in the semiconductor industry.

2015, sold to giantplus and tce photomasks, gen 3 still operated by giantplus, gen 4 line sold to giantplus, equipment sold and line demolished, remainder operated by tce

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Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.

The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.

Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.

The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.

Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.

In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.

LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.

According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.

The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.

First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.

The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.

First, the ITO film layer needs to be deposited on the TFT glass, so that there is a smooth and uniform ITO film on the whole TFT glass. Then, using ionized water, the ITO glass is cleaned and ready for the next step.

Next, a photoresist is applied to the glass on which ITO film is deposited, and a uniform photoresist layer is formed on the ITO glass. After baking for a period of time, the solvent of the photoresist was partially volatilized to increase the adhesion of the photoresist material to the ITO glass.

The exposed part of the photoresist is then washed away with the developer, leaving only the unexposed part, and the dissolved photoresist is then washed away with deionized water.

Then etch off the ITO film without photoresist covering with appropriate acid etching solution, and only retain the ITO film under the photoresist. ITO glass is conductive glass (In2O3 and SnO2). The ITO film not covered by photoresist is easy to react with acid, while the ITO film covered by photoresist can be retained to obtain the corresponding wire electrode.

Stripping: High concentration of alkali solution (NaOH solution) is used as a stripping solution to peel off the remaining photoresist on the glass so that ITO glass can form ITO graphics exactly consistent with the photolithography mask.

Rinse the basic label of glass with an organic solution and remove the photolithographic tape after reaction to keep the glass clean. This completes the first thin-film conductive crystal process, which generally requires at least five identical processes to form a complex and sophisticated pattern of electrodes on the glass.

This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.

The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.

As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.

As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.

Then, the organic polymer directional material is coated on the surface of the glass, that is, a uniform directional layer is applied to the appropriate position of ITO glass by the method of selective coating. Meanwhile, the directional layer is cured.

Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.

After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.

Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.

Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.

As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process

Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.

A polarizer is an optical plate that allows only light from a certain direction to pass through. It is an optical element that converts natural light into straight polarized light. The mechanism of action is to make the vertical direction light pass through the straight incident light after passing through the vertical polarizer, and the other horizontal direction light is absorbed, or use reflection and scattering and other effects to make its shade.

When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.

The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.

Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission

Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.

The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board

The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.

LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.

However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.

First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.

CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.

With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.

However, no matter CCFL backlight or LED backlight is placed in various ways, the nature of the backlight source cannot be a surface light source, but a linear light source or point light source. Therefore, other components are needed to evenly distribute the light to the whole surface. This task is accomplished by the diffuser plate and diffuser plate.

On the transparent diffuser plate, point-like printing can block part of the light. The LED backlight on the side drives the light from the side of the diffuser plate, and the light reflects and refracts back and forth in the diffuser plate, distributing the light evenly to the whole surface. Point-like printing blocks part of the light, screening the light evenly like a sieve.

At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.

The backlight system also includes a backlight module laminator, located behind the backplane. In the CCFL backlight era, you can often see the long strip laminator like the one above, with each coil responsible for a set of tubes.

This is the general structure of the backlight system. Since I have never seen the backlight mode of R.G.B LED, I cannot tell you what the backlight mode is like. I will share it with you when I see it in the future.

Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.

After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.

However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.

STONE Technologies is a proud manufacturer of superior quality TFT LCD modules and LCD screens. The company also provides intelligent HMI solutions that perfectly fit in with its excellent hardware offerings.

There is also a downloadable design software called STONE Designer. This is a completely free GUI design software you can use to create responsive digital module-ready user interfaces.

STONE TFT LCD modules come with a microcontroller unit that has a 1GHz Cortex-A8 CPU. Such a module can easily be transformed into an HMI screen. Simple hexadecimal instructions can be used to control the module through the UART port. Furthermore, you can seamlessly develop STONE TFT LCD color user interface modules and add touch control, features to them.

You can also use a peripheral MCU to serially connect STONE’s HMI display via TTL. This way, your HMI display can supply event notifications and the peripheral MCU can then execute them. Moreover, this TTL-connected HMI display can further be linked to microcontrollers such as:

Becoming a reputable TFT LCD manufacturer is no piece of cake. It requires a company to pay attention to detail, have excellent manufacturing processes, the right TFT display technology, and have a consumer mindset.

Now, we list down 10 of the best famous LCD manufacturers globally. We’ll also explore why they became among the top 10 LCD display Manufacturers in the world.

BOE Technology Group Co., Ltd., founded in April 1993, is an IoT company providing intelligent interface products and professional services for information interaction and human health. BOE’s three core businesses are Interface Devices, Smart IoT Systems, and Smart Medicine & Engineering Integration.

Interface Devises Business includes Display and Senor, Sensor, and Application Solutions. As a leading company in the global semiconductor display industry, BOE has made the Chinese display industry develop from scratch to maturity and prosperity. Now, more than one-quarter of the global display panels are made by BOE, with its UHD, flexible display, microdisplay, and other solutions broadly applied to well-known worldwide brands.

Smart IoT Systems Business includes Intelligent Manufacturing Services, IoT Solution, and Digital Art IoT Platform. BOE provides integrated IoT solutions in smart retail, smart finance, digital art, business office, smart home, smart transportation, smart education, smart energy, and other fields. In the field of digital art, BOE has launched its digital art IoT solution – BOE iGallery, realizing the perfect combination of technology and art. For smart retail, BOE provides IoT solutions in price management, shelf management, and customer behavior analysis to achieve seamless online and offline convergence.

Smart Medicine & Engineering Integration Business includes Mobile Healthcare IoT Platform and Smart Healthcare Services. BOE has launched mobile platforms for healthcare management, based on AI and big data algorithms, to provide personalized medical treatment and health management services for users. Healthcare services combine medical, information, AI, cell engineering, and other technologies, focusing on the digital hospital, digital human body and regenerative medicine, etc., and is committed to developing comprehensive and life-cycle health management solutions.

In 2019, BOE’s yearly new-patent applications amounted to 9657, of which over 90% are invention patents, amounting to over 70,000 usable patents in total. Data from IFI Claims also shows that BOE has ranked 13th among the Top 50 USPTO (The United States Patent and Trademark Office), Patent Assignees, in 2019. According to the 2019 International PCT Applications of WIPO, BOE ranked No.6 with 1,864 applications.

BOE has manufacturing bases located in Beijing, Hefei, Chengdu, Chongqing, Fuzhou, Mianyang, Wuhan, Kunming, Suzhou, Ordos, Gu’an, etc. BOE boasts a global marketing and R&D centers in 19 countries and regions like the United States, Germany, the United Kingdom, France, Switzerland, Japan, South Korea, Singapore, India, Russia, Brazil, and Dubai, with its service networks covering the world’s major areas such as Europe, America, Asia, and Africa.

LG Display is a leading manufacturer of thin-film transistor liquid crystal displays (TFT-LCD) panels, OLED, and flexible displays.LG Display began developing TFT-LCD in 1987 and currently offers Display panels in a variety of sizes and specifications using different cutting-edge technologies (IPS, OLED, and flexible technology).

LG Display now operates back-end assembly plants in South Korea, China, and Vietnam. In addition, LG Display operates a sales subsidiary with a global network to effectively serve overseas markets.

Samsung Electronics is South Korea’s largest electronics industry and the largest subsidiary of the Samsung Group. In the late 1990s, Samsung Electronics’ independent technology development and independent product innovation capabilities were further enhanced. Its product development strategy not only emphasizes “leading the technology but also using the most advanced technology to develop new products to meet the high-end market demand at the introduction stage”.In addition to the matching principle, it also emphasizes the principle of “leading technology, developing new products with the most advanced technology, creating new demand and new high-end market”.

Founded in 2003, Innolink listed its shares in Taiwan in 2006. In March 2010, it merged with Chi Mei Optoelectronics and Tong Bao Optoelectronics, the largest merger in the panel industry. Qunchuang is the surviving company and Chi Mei Electronics is the company name. In December 2012, it was renamed As Qunchuang Optoelectronics.

With innovative and differentiated technologies, QINNOOptoelectronics provides advanced display integration solutions, including 4K2K ultra-high resolution, 3D naked eye, IGZO, LTPS, AMOLED, OLED, and touch solutions. Qinnooptoelectronics sets specifications and leads the market. A wide range of product line is across all kinds of TFT LCD panel modules, touch modules, for example, TV panel, desktop and laptop computer monitor with panels, small and medium scale “panels, medical, automotive, etc., the supply of cutting-edge information and consumer electronics customers around the world, for the world TFT – LCD (thin-film transistor liquid crystal display) leading manufacturers.

AU Optronics Co., LTD., formerly AU Optronics Corporation, was founded in August 1996. It changed its name to AU Optronics after its merger with UNIOPtronics in 2001. Through two mergers, AU has been able to have a full range of generations of production lines for panels of all sizes.Au Optronics is a TFT-LCD design, manufacturing, and r&d company. Since 2008, au Optronics has entered the green energy industry, providing customers with high-efficiency solar energy solutions.

Sharp has been called the “father of LCD panels”.Since its founding in 1912, Sharp developed the world’s first calculator and LIQUID crystal display, represented by the living pencil, which was invented as the company name. At the same time, Sharp is actively expanding into new areas to improve people’s living standards and social progress. Made a contribution.

Sharp is committed to creating a unique company, creating life in the 21st century through unparalleled “originality” and “sophistication”, and is a sales company, operating video, home appliances, mobile phones, and information products throughout the major cities of the country. Establish a business point, establish a perfect after-sale service network, satisfy consumer demand.

BYD IT products and businesses mainly include rechargeable batteries, plastic mechanism parts, metal parts, hardware electronic products, cell phone keys, microelectronics products, LCD modules, optoelectronics products, flexible circuit boards, chargers, connectors, uninterruptible power supplies, DC power supplies, solar products, cell phone decoration, cell phone ODM, cell phone testing, cell phone assembly business, notebook computer ODM, testing and manufacturing and assembly business, etc.

Toshiba is a famous multinational company with a history of 130 years. It covers a wide range of businesses, including social infrastructure construction, home appliances, digital products, and electronic components. It covers almost every aspect of production and life. Toshiba has the largest research and development institution in Japan. Through unremitting innovation and development, Toshiba has been at the forefront of science and technology in the world.

From the introduction of Japan’s original washing machines, refrigerators, and other household appliances, to the world’s first laptop, the first 16MB flash memory, the world’s smallest 0.85-inch HDDs; Create advanced HDDVD technology; Toshiba created many “world firsts” in the research and manufacture of new SED displays and contributed to changing people’s lives through constant technological innovation.

Kyocera was founded in 1959 as a manufacturer of technical ceramics. Industrial ceramics is a series of advanced materials with unique physical, chemical, and electronic properties. Today, most of Kyocera’s products are related to telecommunications, including semiconductor components, RF and microwave packaging, passive electronic components, wireless mobile phones and network equipment, crystal oscillators and connectors, and optoelectronic products for optoelectronic communication networks.

Tianma microelectronics co., LTD., founded in 1983, the company focus on smartphones, tablets, represented by high order laptop display market of consumer goods and automotive, medical, POS, HMI, etc., represented by professional display market, and actively layout smart home, intelligent wear, AR/VR, unmanned aerial vehicles (UAVs) and other emerging markets, to provide customers with the best product experience.IN terms of technology, the company has independently mastered leading technologies such as LTPS-TFT, AMOLED, flexible display, Oxide-TFT, 3D display, transparent display, and in-cell/on-cell integrated touch control. TFT-LCD key Materials and Technologies National Engineering Laboratory, national enterprise Technology Center, post-doctoral mobile workstation, and undertake national Development and Reform Commission, The Ministry of Science and Technology, the Ministry of Industry and Information Technology, and other major national thematic projects. The company’s long-term accumulation and continuous investment in advanced technology lay the foundation for innovation and development in the field of application.

New Vision Display is a custom LCD display manufacturer serving OEMs across diverse markets. One of the things that sets us apart from other LCD screen manufacturers is the diversity of products and customizations we offer. Our LCD portfolio ranges from low-cost monochrome LCDs to high-resolution, high-brightness color TFT LCDs – and pretty much everything in between. We also have extensive experience integrating LCD screen displays into complete assemblies with touch and cover lens.

Sunlight readable, ultra-low power, bistable (“paper-like”) LCDs. Automotive grade, wide operating/storage temperatures, and wide viewing angles. Low tooling costs.

Among the many advantages of working with NVD as your LCD screen manufacturer is the extensive technical expertise of our engineering team. From concept to product, our sales and technical staff provide expert recommendations and attentive support to ensure the right solution for your project.

In addition, our extensive technology portfolio and manufacturing capabilities enable us to deliver high-quality products that meet the unique specifications of any application. To learn more about what makes us the display manufacturer for your needs, get in touch with us today.

As a leading LCD panel manufacturer, NVD manufactures custom LCD display solutions for a variety of end-user applications: Medical devices, industrial equipment, household appliances, consumer electronics, and many others. Our state-of-the-art LCD factories are equipped to build custom LCDs for optimal performance in even the most challenging environments. Whether your product will be used in the great outdoors or a hospital operating room, we can build the right custom LCD solution for your needs. Learn more about the markets we serve below.

Ready to get started or learn more about how we can help your business? Call us at +1-855-848-1332 or fill out the form below and a company representative will be in touch within 1 business day.

One of today’s modern technological wonders is the flat-panel liquid crystal display (LCD) screen, which is the key component we find inside televisions, computer monitors, smartphones, and an ever-proliferating range of gadgets that display information electronically.What most people don’t realize is how complex and sophisticated the manufacturing process is. The entire world’s supply is made within two time zones in East Asia. Unless, of course, the factory proposed by Foxconn for Wisconsin actually gets built.

Last week I had the opportunity to tour BOE Technology Group’s Gen 10.5 factory in Hefei, the capital of China’s Anhui Province.This was the third factory, or “fab” that Beijing-based BOE built in Hefei alone, and in terms of capability, it is now the most advanced in the world.BOE has a total of 12 fabs in Beijing, Chongqing, and several other major cities across China; this particular factory was named Fab 9.

Liquid crystal display (LCD) screens are manufactured by assembling a sandwich of two thin sheets of glass.On one of the sheets are transistor “cells” formed by first depositing a layer of indium tin oxide (ITO), an unusual metal alloy that you can actually see through.That’s how you can get electrical signals to the middle of a screen.Then you deposit a layer of silicon, followed by a process that builds millions of precisely shaped transistor parts.This patterning step is repeated to build up tiny little cells, one for each dot (known as a pixel) on the screen.Each step has to be precisely aligned to the previous one within a few microns.Remember, the average human hair is 40 microns in diameter.

On the other sheet of glass, you make an array of millions of red, green, and blue dots in a black matrix, called a color filter array (CFA).This is how you produce the colors when you shine light through it.Then you drop tiny amounts of liquid crystal material into the cells on the first sheet and glue the two sheets together.You have to align the two sheets so the colored dots sit right on top of the cells, and you can’t be off by more than a few microns in each direction anywhere on the sheet.The sandwich is next covered with special sheets of polarizing film, and the sheets are cut into individual “panels” – a term that is used to describe the subassembly that actually goes into a TV.

For the sake of efficiency, you would like to make as many panels on a sheet as possible, within the practical limitations of how big a sheet you can handle at a time.The first modern LCD Fabs built in the early 1990s made sheets the size of a single notebook computer screen, and the size grew over time. A Gen 5 sheet, from around 2003, is 1100 x 1300 mm, while a Gen 10.5 sheet is 2940 x 3370 mm (9.6 x 11 ft).The sheets of glass are only 0.5 - 0.7 mm thick or sometimes even thinner, so as you can imagine they are extremely fragile and can really only be handled by robots.The Hefei Gen 10.5 fab is designed to produce the panels for either eight 65 inch or six 75 inch TVs on a single mother glass.If you wanted to make 110 inch TVs, you could make two of them at a time.

The fab is enormous, 1.3 km from one end to the other, divided into three large buildings connected by bridges.LCD fabs are multi-story affairs.The main equipment floor is sandwiched between a ground floor that is filled with chemical pipelines, power distribution, and air handling equipment, and a third floor that also has a lot of air handling and other mechanical equipment.The main equipment floor has to provide a very stable environment with no vibrations, so an LCD fab typically uses far more structural steel in its construction than a typical skyscraper.I visited a Gen 5 fab in Taiwan in 2003, and the plant manager there told me they used three times as much structural steel as Taipei 101, which was the world’s tallest building from 2004- 2010.Since the equipment floor is usually one or two stories up, there are large loading docks on the outside of the building.When they bring the manufacturing equipment in, they load it onto a platform and hoist it with a crane on the outside of the building.That’s one way to recognize an LCD fab from the outside – loading docks on high floors that just open to the outdoors.

LCD fabs have to maintain strict standards of cleanliness inside.Any dust particles in the air could cause defects in the finished displays – tiny dark spots or uneven intensities on your screen.That means the air is passed through elaborate filtration systems and pushed downwards from the ceiling constantly.Workers have to wear special clean room protective clothing and scrub before entering to minimize dust particles or other contamination.People are the largest source of particles, from shedding dead skin cells, dust from cosmetic powders, or smoke particles exhaled from the lungs of workers who smoke.Clean rooms are rated by the number of particles per cubic meter of air.A class 100 cleanroom has less than 100 particles less than 0.3 microns in diameter per cubic meter of air, Class 10 has less than 10 particles, and so on. Fab 9 has hundeds of thousands of square meters of Class 100 cleanroom, and many critical areas like photolithography are Class 10.In comparison, the air in Harvard Square in Cambridge, MA is roughly Class 8,000,000, and probably gets substantially worse when an MBTA bus passes through.

Since most display manufacturing has to be done in a cleanroom and handling the glass requires such precision, the factory is heavily automated.As you watch the glass come in, it is placed into giant cassettes by robot handlers, and the cassettes are moved around throughout the factory.At each step, robots lift a piece of glass out of the cassette, and position it for the processing machines.Some of the machines, like the ones that deposit silicon or ITO, orient the glass vertically, and put them inside an enormous vacuum chamber where all the air is first pumped out before they can go to work.And then they somehow manage to deposit micrometer thin layers that are extremely uniform.It is a miracle that any of this stuff actually works.

It obviously costs a lot to equip and run such a fab.Including all of the specialized production tools, press reports say BOE spent RMB 46 billion (US$6.95 billion). Even though you don’t see a lot of people on the floor, it takes thousands of engineers to keep the place running.

The Hefei Gen 10.5 is one of the most sophisticated manufacturing plants in the world.On opening day for the fab, BOE shipped panels to Sony, Samsung Electronics, LG Electronics, Vizio, and Haier.So if you have a new 65 or 75-inch TV, there is some chance the LCD panel came from here.

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The most basic LCD introduced above is called passive matrix LCDs which can be found mostly in low end or simple applications like, calculators, utility meters, early time digital watches, alarm clocks etc.  Passive matrix LCDs have a lot of limitations, like the narrow viewing angle, slow response speed, dim, but it is great for power consumption.

In order to improve upon the drawbacks, scientists and engineers developed active matrix LCD technology.  The most widely used is TFT (Thin Film Transistor) LCD technology.  Based on TFT LCD, even more modern LCD technologies are developed. The best known is IPS (In Plane Switching) LCD.  It has super wide viewing angle, superior image picture quality, fast response, great contrast, less burn-in defects etc.

IPS LCDs are widely used in LCD monitors, LCD TVs, Iphone, pads etc. Samsung even revolutionized the LED backlighting to be QLED (quantum dot) to switch off LEDs wherever light is not needed to produce deeper blacks.

– Twisted Nematic Display:  The TN (Twisted Nematic) LCDs production can be done most frequently and used different kinds of displays all over the industries. These displays are most frequently used by gamers as they are cheap & have quick response time as compared with other displays. The main disadvantage of these displays is that they have low quality as well as partial contrast ratios, viewing angles & reproduction of color. But, these devices are sufficient for daily operations.

– In-Plane Switching Display:IPS displays are considered to be the best LCD because they provide good image quality, higher viewing angles, vibrant color precision & difference. These displays are mostly used by graphic designers & in some other applications, LCDs need the maximum potential standards for the reproduction of image & color.

– Vertical Alignment Panel: The vertical alignment (VA) panels drop anywhere in the center among Twisted Nematic and in-plane switching panel technology. These panels have the best viewing angles as well as color reproduction with higher quality features as compared with TN type displays. These panels have a low response time. But, these are much more reasonable and appropriate for daily use.

– The structure of this panel generates deeper blacks as well as better colors as compared with the twisted nematic display. And several crystal alignments can permit for better viewing angles as compared with TN type displays. These displays arrive with a tradeoff because they are expensive as compared with other displays. And also they have slow response times & low refresh rates.

– Advanced Fringe Field Switching (AFFS):  AFFS LCDs offer the best performance & a wide range of color reproduction as compared with IPS displays. The applications of AFFS are very advanced because they can reduce the distortion of color without compromising on the broad viewing angle. Usually, this display is used in highly advanced as well as professional surroundings like in the viable airplane cockpits.

– Passive and Active Matrix Displays: The Passive-matrix type LCDs works with a simple grid so that charge can be supplied to a specific pixel on the LCD. One glass layer gives columns whereas the other one gives rows that are designed by using a clear conductive material like indium-tin-oxide. The passive-matrix system has major drawbacks particularly response time is slow & inaccurate voltage control. The response time of the display mainly refers to the capability of the display to refresh the displayed image.

– Active-matrix type LCDs mainly depend on TFT (thin-film transistors). These transistors are small switching transistors as well as capacitors which are placed within a matrix over a glass substrate. When the proper row is activated then a charge can be transmitted down the exact column so that a specific pixel can be addressed, because all of the additional rows that the column intersects are switched OFF, simply the capacitor next to the designated pixel gets a charge.

LCD technologies have great advantages of light, thin, low power consumption which made wall TVs, laptops, smartphones, pad possible. On its way to progress, it wiped out the competition of many display technologies. We don’t see CRT monitors on our desks and plasma displays TV at our home anymore. LCD Technologies dominant the display market now. But any technology has the limitations.

LCD technologies have slow response times especially at low temperature, limited viewing angles, backlighting is needed. Focus on LCD drawbacks, OLED (Organic Light Emitting Diodes) technology was developed. Some high-end TV and mobile phones start to use AMOLED (Active Matrix Organic Light Emitting Diodes) displays.

This cutting-edge technology provides even better color reproduction, clear image quality, better color gamut, less power consumption when compared to LCD technology. Please note, OLED displays include AMOLED and PMOLED (Passive Matrix Organic Light Emitting Diodes). What you need to choose is AMOLED for your TV and mobile phones instead of PMOLED.

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For over 20 years we"ve been helping clients worldwide by designing, developing, & manufacturing custom LCD displays, screens, and panels across all industries.

Newhaven Display has extensive experience manufacturing a wide array of digital display products, including TFT, IPS, character displays, graphic displays, LCD modules, COG displays, and LCD panels. Along with these products, we specialize in creating high-quality and affordable custom LCD solutions. While our focus is on high-quality LCD products, we also have a variety of graphic and character OLED displays we manufacture.

As a longtime leader in LCD manufacturing, producing top-quality LCD modules and panels is our highest priority. At Newhaven Display, we’re also incredibly proud to uphold our reputation as a trusted and friendly custom LCD manufacturing company.

As a custom LCD manufacturing company, we ensure complete control of our custom displays" reliability by providing the industry"s highest quality standards. Our design, development, production, and quality engineers work closely to help our clients bring their products to life with a fully custom display solution.

Our excellent in-house support sets Newhaven Display apart from other display manufacturers. Modifications in the customization process are completed at our Illinois facility, allowing us to provide an exceptionally fast turnaround time.

Customer support requests sent by phone, email, or on our support forum will typically receive a response within 24 hours. For custom LCD project inquiries, our response time can take a few days or weeks, depending on the complexity of your display customization requirements. With different production facilities and a robust supply chain, we are able to deliver thefastest turnaround times for display customizations.

We work hard to ensure that personalized support is available and highly reliable. Our extended support center is available through our website, including example codes, IC datasheets, font tables, engineering changes, a video library, and answers to frequently asked questions. You can visit our knowledge center and community forum, where you can find answers, browse topics, and talk to other engineers in the display and electronics field.

Our excellent in-house support and custom display modifications set Newhaven Display apart from other LCD display manufacturers. From TFTs, IPS, sunlight readable displays, HDMI modules, EVE2 modules, to COG, character, and graphic LCDs, our modifications in the customization process are completed at our Illinois facility, allowing us to provide quality and fast turnaround times.

As a display manufacturer, distributor, and wholesaler, we are able to deliver the best quality displays at the best prices. Design, manufacturing, and product assembly are completed at our headquarters in Elgin, Illinois. Newhaven Display International ensures the best quality LCD products in the industry in this newly expanded facility with a renovated production and manufacturing space.

With assembly facilities in the US, manufacturing facilities in China, and distribution channels worldwide, we pride ourselves on delivering high-quality custom display solutions quickly to locations worldwide.

The new line of 3.5” TFT displays with IPS technology is now available! Three touchscreen options are available: capacitive, resistive, or without a touchscreen.

For over 20 years Newhaven Display has been one of the most trusted suppliers in the digital display industry. We’ve earned this reputation by providing top quality products, services, and custom design solutions to customers worldwide.

How do we do it? Our agile workforce – from engineers and developers to supply chain experts – work together to respond quickly to a dynamically changing market, customizing solutions to fit each customer’s unique requirements.

When you look at a display device – your phone, your TV, your smartwatch, the screen in your car – what do you see?  You see the image. A bright, vivid image on surfaces of all shapes and sizes. Flat, curved, flexible, thinner than ever before.

When you stop and think about what goes into displaying one of these amazing images, you might recognize most are protected by a glass cover. You might even be familiar with display types like LCD or OLED. Yet for many, the recognition stops there. You may see the image on the surface, but rarely think about what creates that image, how it achieves life-like, vibrant color, and the journey it makes to reach our eyes.

If we look deeper, beyond the surface and the cover glass of our devices, we would find one or more layers of ultra-thin, technical glass make such images possible. Each layer with a different purpose, all working together to deliver the beautiful, thin displays we use each and every day. Combined, these layers form what we at Corning call the “glass stack.”

It’s worth looking at the individual layers of the glass stack, since each layer is the result of breakthroughs in glass science, optical physics, and state of the art manufacturing. At the top of the stack, we have the protective cover glass of a mobile device that most consumers have heard of – Corning Gorilla Glass. This cover glass protects and maintains the appearance of the display, and also supports the use of front-facing cameras and various sensors. Often, the rear side of such devices is covered with a similar protective glass, which also allows for wireless charging.

Though each layer of the glass stack is formed with the same fusion manufacturing process, the compositions of the glass are different – allowing for different properties and benefits. LCD and OLED displays, whether on mobile devices with glass cover and back or otherwise, utilize different super-thin layers of glass specific to their applications:

Accidental Damage is any damage due to an unintentional act that is not the direct result of a manufacturing defect or failure. Accidental damage is not covered under the standard warranty of the product. Such damage is often the result of a drop or an impact on the LCD screen or any other part of the product which may render the device non-functional. Such types of damage are only covered under an Accidental Damage service offering which is an optional add-on to the basic warranty of the product. Accidental Damage must not be confused with an occasional dead or stuck pixel on the LCD panel. For more information about dead or stuck pixels, see the Dell Display Pixel Guidelines.

For more information about Dell Limited Hardware Warranty and Dell"s Accidental Damage service offering, see the Dell Warranty & Support Services page.

NOTE: Other damages may be considered customer induced if determined by Dell Technical Support, an on-site field engineer, or at the mail-in repair center.

The LCD glass on the display is manufactured to rigorous specifications and standards and will not typically crack or break on its own under normal use. In general, cracked, or broken glass is considered accidental damage and is not covered under the standard warranty.

Internal cracks typically occur due to excessive force on the screen. This can be the result of some object hitting the screen, a drop, attempting to close the lid while an object is on the keypad area, or even holding the laptop by its screen.

Spots typically occur due to an external force hitting the screen causing damage to the LCD panel"s backlight assembly. While the top layer did not crack or break, the underlying area was compressed and damaged causing this effect.

If your Dell laptop LCD panel has any accidental damage but the laptop is not covered by the Accidental Damage service offering, contact Dell Technical Support for repair options.

Dell monitors cannot be repaired by an on-site field engineer or at the mail-in repair center. If you notice any damage to the monitor, you must purchase a new monitor.

Laptop users can strive to make the most of their laptops to maximize stability, longevity, and usability. Understanding and implementing a few best practices for the safe handling of their laptop will enable them to enjoy their laptop for many years to come. For more information, see the Dell knowledge base article Dell Laptop Best Practices for Care, Use, and Handling.

This article was co-authored by Linh Le and by wikiHow staff writer, Nicole Levine, MFA. Linh Le is a Certified Mobile Repair Specialist and the Owner of SC Mobile Repairs in San Clemente, California. With more than 12 years of experience, he specializes in smartphone, tablet, and smartwatch hardware repair. Linh has an iTech Mobile Device Repair Certification and an iOS Certification. He holds a Bachelor’s degree from The Franciscan University of Steubenville.

Shopping for a new TV is like wading through a never-ending pool of tech jargon, display terminology, and head-spinning acronyms. It was one thing when 4K resolution landed in the homes of consumers, with TV brands touting the new UHD viewing spec as a major marketing grab. But over the last several years, the plot has only continued to thicken when it comes to three- and four-letter acronyms with the introduction of state-of-the-art lighting and screen technology. But between OLEDs, QLEDs, mini-LEDs, and now QD-OLEDs, there’s one battle of words that rests at the core of TV vocabulary: LED versus LCD.

Despite having a different acronym, LED TV is just a specific type of LCD TV, which uses a liquid crystal display (LCD) panel to control where light is displayed on your screen. These panels are typically composed of two sheets of polarizing material with a liquid crystal solution between them. When an electric current passes through the liquid, it causes the crystals to align, so that light can (or can’t) pass through. Think of it as a shutter, either allowing light to pass through or blocking it out.

Since both LED and LCD TVs are based around LCD technology, the question remains: what is the difference? Actually, it’s about what the difference was. Older LCD TVs used cold cathode fluorescent lamps (CCFLs) to provide lighting, whereas LED LCD TVs used an array of smaller, more efficient light-emitting diodes (LEDs) to illuminate the screen.

Since the technology is better, all LCD TVs now use LED lights and are colloquially considered LED TVs. For those interested, we’ll go deeper into backlighting below, or you can move onto the Local Dimming section.

Three basic illumination forms have been used in LCD TVs: CCFL backlighting, full-array LED backlighting, and LED edge lighting. Each of these illumination technologies is different from one another in important ways. Let’s dig into each.

CCFL backlighting is an older, now-abandoned form of display technology in which a series of cold cathode lamps sit across the inside of the TV behind the LCD. The lights illuminate the crystals fairly evenly, which means all regions of the picture will have similar brightness levels. This affects some aspects of picture quality, which we discuss in more detail below. Since CCFLs are larger than LED arrays, CCFL-based LCD TVs are thicker than LED-backlit LCD TVs.

Full-array backlighting swaps the outdated CCFLs for an array of LEDs spanning the back of the screen, comprising zones of LEDs that can be lit or dimmed in a process called local dimming. TVs using full-array LED backlighting to make up a healthy chunk of the high-end LED TV market, and with good reason — with more precise and even illumination, they can create better picture quality than CCFL LCD TVs were ever able to achieve, with better energy efficiency to boot.

Another form of LCD screen illumination is LED edge lighting. As the name implies, edge-lit TVs have LEDs along the edges of a screen. There are a few different configurations, including LEDs along just the bottom, LEDs on the top and bottom, LEDs left and right, and LEDs along all four edges. These different configurations result in picture quality differences, but the overall brightness capabilities still exceed what CCFL LCD TVs could achieve. While there are some drawbacks to edge lighting compared to full-array or direct backlight displays, the upshot is edge lighting that allows manufacturers to make thinner TVs that cost less to manufacture.

To better close the local-dimming quality gap between edge-lit TVs and full-array back-lit TVs, manufacturers like Sony and Samsung developed their own advanced edge lighting forms. Sony’s technology is known as “Slim Backlight Master Drive,” while Samsung has “Infinite Array” employed in its line of QLED TVs. These keep the slim form factor achievable through edge-lit design and local dimming quality more on par with full-array backlighting.

Local dimming is a feature of LED LCD TVs wherein the LED light source behind the LCD is dimmed and illuminated to match what the picture demands. LCDs can’t completely prevent light from passing through, even during dark scenes, so dimming the light source itself aids in creating deeper blacks and more impressive contrast in the picture. This is accomplished by selectively dimming the LEDs when that particular part of the picture — or region — is intended to be dark.

Local dimming helps LED/LCD TVs more closely match the quality of modern OLED displays, which feature better contrast levels by their nature — something CCFL LCD TVs couldn’t do. The quality of local dimming varies depending on which type of backlighting your LCD uses, how many individual zones of backlighting are employed, and the quality of the processing. Here’s an overview of how effective local dimming is on each type of LCD TV.

TVs with full-array backlighting have the most accurate local dimming and therefore tend to offer the best contrast. Since an array of LEDs spans the entire back of the LCD screen, regions can generally be dimmed with more finesse than on edge-lit TVs, and brightness tends to be uniform across the entire screen. Hisense’s impressive U7G TVs are great examples of relatively affordable models that use multiple-zone, full-array backlighting with local dimming.

“Direct local dimming” is essentially the same thing as full-array dimming, just with fewer LEDs spread further apart in the array. However, it’s worth noting that many manufacturers do not differentiate “direct local dimming” from full-array dimming as two separate forms of local dimming. We still feel it’s important to note the difference, as fewer, further-spaced LEDs will not have the same accuracy and consistency as full-array displays.

Because edge lighting employs LEDs positioned on the edge or edges of the screen to project light across the back of the LCD screen, as opposed to coming from directly behind it, it can result in very subtle blocks or bands of lighter pixels within or around areas that should be dark. The loca