lcd panel cost environment made in china

Panel makers are cutting production by 16 percent on average from this month, Rong Chaoping, senior researcher at market research firm AVC Revo, told Yicai Global. Television panel makers are expected to ship 3.6 million less panels than last month.

Panel makers will reduce capacity by between 15 and 20 percent this month, said Wu Rongbing, chief analyst at Chinese semiconductor intelligence service Omdia.

LCD TV display shipments from China’s five largest panel manufacturers accounted for 68.5 percent of the global market in April, a new high, and they were expected to exceed 70 percent this year, according to Omdia.

The global panel industry is expected to slash production by about 20 percent this year, according to Beijing-based Sigmaintell. It is the first time since 2013 that the worldwide sector has implemented such a large-scale and wide-ranging cut in manufacturing. But it should help to slow the fall in prices, Li said.

“Tumbling prices are squeezing profits,” Li said. “The price of a TV panel is now below cost price and that of some data panels is also below the manufacturing cost.”

“Panel makers are facing rising liquidity pressure and bigger losses as prices are now below cost price, so the display industry is likely to undergo another big reshuffle,” Rong said.

Panel prices are likely to stop dropping this month or next as output falls, Wu said. Whether prices will start to pick up soon depends on when demand improves.

Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.

The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.

Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.

The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.

Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.

In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.

LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.

According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.

The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.

First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.

The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.

This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.

The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.

As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.

As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.

Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.

After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.

Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.

Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.

As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process

Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.

When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.

The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.

Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission

Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.

The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board

The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.

LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.

However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.

First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.

CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.

With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.

At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.

Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.

After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.

However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.

SEOUL (Reuters) - Chinese flat screen makers, once dismissed as second-class players in the global LCD market, are drawing envious looks from big names such as LG Display Co Ltd and Samsung.An employee works inside a LCD factory in Wuhan, Hubei province, May 8, 2013. REUTERS/China Daily

While the Korean giants were busy developing next-generation organic light emitting diode (OLED) TVs, little-known Chinese companies have started selling a type of display that are sharper than the standard LCD and cheaper than OLED.

Until last year, the UHD market had been almost non-existent, with just 33,000 sets sold in the 200 million-unit LCD TV market. Since then, shipments have soared around 20-fold, thanks to China, data from research firm IHS shows.

But its slow introduction into the market and austere prices have thrown open a window of opportunity for UHD makers, in this case Chinese companies like BOE Technology Group Co Ltd and TCL Corp’s LCD unit CSOT.

By comparison, Japanese flat-screen pioneer Sharp Corp reported a razor-thin 0.5 percent margin. LG Display, the world’s No.1 LCD maker, posted a 5.6 percent margin.

Samsung Display, a unit of Samsung Electronics, had a margin of 13 percent, the biggest in the industry. But excluding its fledging OLED business, its LCD margin is between 3 and 7 percent, according to a Bernstein forecast.

Chinese UHD producers have steadily expanded their capacity. In terms of cost and technological know-how, UHD presents lower barriers to entry compared to OLED.

“Even with some expansion of the Chinese panel suppliers we do expect Samsung and LG Display to stay dominant and continue production in LCD,” said Sweta Dash, director at IHS.

BOE Technology is now planning to raise 46 billion yuan ($7.5 billion) in the biggest Chinese equity offering this year, to build panel production lines and increase its stake in its LCD venture BOE Display Technology.

HSINCHU, Taiwan, Feb 22 (Reuters) - Taiwan’s AU Optronics Corp, the world’s No.4 LCD maker, sees room to increase prices in some panel segments, such as the newer generation of large-sized panels, due to a supply shortage.

LCD makers have posted quarters of losses as they combat falling prices, weak demand and high investment costs. AU reported a worse-than-expected loss for the fourth quarter earlier this month, but forecast a pick up this year and stable panel prices.

Commenting on market leader Samsung Electronics Co’s recent decision to spin off its loss-making LCD business, Peng said it will provide a more level playing field.

“Its cost structure will have to be more transparent because it’ll no longer be able to hide within the group; and the group will not be its definite client any more.”

To resize a LCD is literally to cut the glass, polarizers, circuits and circuit boards to a new size. Years ago, it was thought impossible to preserve the original performance of a previously manufactured LCD once the glass circuits are cut. However, Litemax has done the impossible, over and over again, becoming the world"s leading pioneer and leader in LCD resizing solutions.

Squarepixel series is designed for high brightness with power efficiency LED backlight. It provides LCD panel with specific aspect ratios and sunlight readable for digital signage, public transportation, exhibition hall, department store, and the vending machines.

The spirit of Durapixel indeed lies with its name: durability. Why Durapixel? Commercial-grade LCD displays, due to the competitive pricing structure, are unable to offer more than MTBF of 30,000 hours, which will not be sufficient for any applications that require around-the-clock operations. System designers, integrators and users serious about rugged, industrial displays for demanding environments need to look no further – the unfailingly robust and high-quality Durapixel is the key to each of your success.

UbiPixel, industrial LCDs are used in many professional applications. High bright sunlight readable and low power consumption display technologies offer the highest quality LCDs for specific industrial applications. Our embedded LCD can be manufactured in an open frame, VESA mount, or fully enclosed housing for HMI display, KIOSK, Vending machine, home automation, point-of-sale terminals, digital signage and more. UbiPixel, industrial LCDs are used in many professional applications. High bright sunlight readable and low power consumption display technologies offer the highest quality LCD screen for specific industrial applications. Our embedded LCD can be manufactured in an open frame, VESA mount or fully enclosed housing for HMI display, KIOSK, Vending machine, home automation, point-of-sale terminals, digital signage and more.

Marine displays from Litemax are internationally recognized and certified with a proven track record of satisfying all types of scenarios, applications and environments for maritime professionals and organizations. Whether the project involves system building, maintenance, repair or equipment upgrade of a yacht, a submarine or any relevant maritime structure, Litemax"s marine displays guarantee high quality and performance from the dock to the engine room.

Litemax"s 3.5" SBCs feature rich I/O ports, wide-temperature support, and wide input voltage range and low-power to robust high -performance computing modules designed for outdoor applications or harsh environmental requirements.

Featuring a modular designed, this series can be fitted with a number of modules to expand its base capabilities. On-site maintenance and future upgradability are easier than ever by deploying our panel PCs and monitors.

Litemax rugged panel PCs go beyond that of the standard industrial panel computes with elegant, full IP68/65-rated construction, powerful performance and flexible mounting options making it ideal for harsh environments and demanding applications, such as machine controller, command centers, and fast, efficient computing.

The Litemax ITRP series is fanless Passenger Information System, It features stretched LCD display, with high brightness to ensure easy readability even in light-insufficient environments. It serves as a reliable platform to provide passenger information on wide versatility of vehicles, such as bus and trams.

Litemax develops an embedded artificial intelligence application platform for AI edge computing to meet client vertical market applications and various needs and solve the changing challenges of the operating environment. In response to the increasing demand for AI computing, computer vision, deep learning, edge computing, etc., Litemax offers a series of fanless BOX PC with Intel Edge Computing and NVIDIA® Jetson Nano™ to effectively improve the cooling performance of fanless systems. Field applications can smoothly provide powerful computing performance, support high-level AI computing chips, and provide a solution platform for a variety of application scenarios to integrate software and hardware to create more flexible and better vertical functions. Simplify the manpower required for the client to invest in AI system integration.

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iPhone 7 and iPhone 7 Plus embody Apple’s continuing environmental progress. They are designed with the following features to reduce environmental impact:

If you’re ready for your next iPhone, Apple GiveBack is a great way to let go of your old one. If it’s in good shape, you can trade it in for Apple Store credit. If it’s not eligible for credit, we’ll recycle it responsibly at no cost to you. Good for you. Good for the planet.

If you’re reading this on a phone screen, you hold between your hand valuable pieces of the Earth’s crust which have been extracted from mines all over the planet. You’re not alone: an estimated 3.5 billion people use smartphones, almost half of the world’s population, and this number grows every day. It’s an environmental disaster, because building every phone requires the polluting extraction of irreplaceable elements like gold, cobalt or lithium. To make matters worse, the average user switches phone every two years without recycling the retired device, generating toxic waste and squandering materials. The model is unsustainable.

Those are just the most recognisable elements. Nearly all phones also require 16 of the 17 rare-earth metals. These are substances like neodymium and terbium which are not actually all that rare — however they are scattered in small concentrations across the planet, which makes their isolation costly. China is their main exporter.

Given the extraordinary social and environmental cost of creating new smartphones, it would make sense to extend their lifespan for as long as possible — and yet, most phones aren’t durable or repairable. The website iFixit, which is run by consumers who defend their right to repair, slams manufacturers for common practices which prevent mending their products, like securing touchscreens and batteries with glue or not using universal fasteners for the internal components.

That’s a far higher leap than in any other region. And in a survey published last summer by the European Union Chamber of Commerce in China, 23 percent of companies said they were planning to move operations out of the country. “The only thing predictable about China today is its unpredictability, and that is poisonous for the business environment,” Bettina Schoen-Behanzin, a vice president of the chamber, said when the survey was released.

But the reputational and political costs of doing business in a state that now increasingly frames the West as the enemy are getting harsher. The risk doesn’t end with Chinese business because the world is dividing into two increasingly clear geopolitical blocs. In a report, to be released later this month, WTW and the research firm Oxford Analytica assessed 61 countries and territories typically included in political-risk reports: countries outside the political safety of the wider West (which includes countries such as Japan and South Korea) but whose markets are significant enough for international companies to want to operate in.