custom lcd display heater for sale

We encourage you to provide us with as much information as possible. It will help our engineers and design team to have a better understanding of your needs and requirements, and ensurequality and efficient customer service. If you are unsure about any of the above information, please feel free to contact us.

If you are not sure about any of the above information or have any difficulties designing a heater, please don’t hesitate to contact us. We are more than happy to help you from conceptualization to production.

Except the available standard LCD/TFT/OLED display products, Winstar provides tailor made displays. The extensive portfolio makes it possible to create tailor-made solutions for customers to fit their application. We have the advanced display technologies available to use in your design and if there is anything you want to change about one of our existing LCD/TFT/OLED displays, we can make it happen. With more than 23 years experience, our sales and engineering team will be with you through the entire development process and will ensure the semi or fully customization a successful display tailored made to the individual application.

Our LCD/TFT/OLED custom design solutions are available in different options according to customer requirements. Winstar can offer various options on backlight type, pin and connector, cable, resistive touch screen (RTP) and projected capacitive (PCAP) touch screen or anti-reflective or anti-glare coating, or custom cover lens, ZIF PPC or customized PCB board or a fully custom solution for your product application, as well as System Integrated Solution.

Finding a lcd display panel for water heater that most suits your business needs can be overwhelming due to the various types available. The heating equipment is classified according to the heat source and form of heat transfer, including conduction, convection, and radiation. When selecting the lcd display panel for water heater for your business, it is vital to consider various factors such as sizing, overall cost, energy efficiency, and climate. Sizing is the process of determining your heating needs and settling on a heating system with the appropriate functional capacity to satisfy them. Therefore, the size and thermal characteristics will determine the type and model of heating equipment you select. Also, when choosing a lcd display panel for water heater, you should consider the purchase price as well as installation costs and operating and maintenance costs. While capital investment should not be the main consideration, you should get equipment within your budget.

Energy efficiency is another important consideration when selecting a heating system for your business. High-efficiency units provide optimum interior comfort at a considerably reduced cost, allowing you to save on both energy and money. Finally, before selecting a wholesale lcd display panel for water heater, consider your local climate. The severity of the cold weather in your business" locale will determine the type of heating equipment you select. If you experience colder temperatures, then you should settle for more powerful equipment.

For wholesale lcd display panel for water heater, visit Alibaba.com. This online platform has partnered will various Chinese wholesalers to offer you a wide selection of heating systems to meet your business needs. You can place your order on this platform at your convenience, in just a few simple clicks.

To resize a LCD is literally to cut the glass, polarizers, circuits and circuit boards to a new size. Years ago, it was thought impossible to preserve the original performance of a previously manufactured LCD once the glass circuits are cut. However, Litemax has done the impossible, over and over again, becoming the world"s leading pioneer and leader in LCD resizing solutions.

Squarepixel series is designed for high brightness with power efficiency LED backlight. It provides LCD panel with specific aspect ratios and sunlight readable for digital signage, public transportation, exhibition hall, department store, and the vending machines.

The spirit of Durapixel indeed lies with its name: durability. Why Durapixel? Commercial-grade LCD displays, due to the competitive pricing structure, are unable to offer more than MTBF of 30,000 hours, which will not be sufficient for any applications that require around-the-clock operations. System designers, integrators and users serious about rugged, industrial displays for demanding environments need to look no further – the unfailingly robust and high-quality Durapixel is the key to each of your success.

UbiPixel, industrial LCDs are used in many professional applications. High bright sunlight readable and low power consumption display technologies offer the highest quality LCDs for specific industrial applications. Our embedded LCD can be manufactured in an open frame, VESA mount, or fully enclosed housing for HMI display, KIOSK, Vending machine, home automation, point-of-sale terminals, digital signage and more. UbiPixel, industrial LCDs are used in many professional applications. High bright sunlight readable and low power consumption display technologies offer the highest quality LCD screen for specific industrial applications. Our embedded LCD can be manufactured in an open frame, VESA mount or fully enclosed housing for HMI display, KIOSK, Vending machine, home automation, point-of-sale terminals, digital signage and more.

Marine displays from Litemax are internationally recognized and certified with a proven track record of satisfying all types of scenarios, applications and environments for maritime professionals and organizations. Whether the project involves system building, maintenance, repair or equipment upgrade of a yacht, a submarine or any relevant maritime structure, Litemax"s marine displays guarantee high quality and performance from the dock to the engine room.

The Litemax ITRP series is fanless Passenger Information System, It features stretched LCD display, with high brightness to ensure easy readability even in light-insufficient environments. It serves as a reliable platform to provide passenger information on wide versatility of vehicles, such as bus and trams.

Intel® offers the Intel® Smart Display Module (Intel® SDM) specification and reference design that can be integrated into the sleekest all-in-one designs. Intel® SDM delivers the same level of intelligence and interoperability as the Open Pluggable Specification, but in our smallest form factor yet eliminates the housing and advances the thinnest integrated displays.

The new Intel® Smart Kiosk Module (Intel® SKM) is a revolutionary solution that makes it easier to scale and maintain interactive kiosks, which are increasingly being used by businesses and governments worldwide to offer customers around-the-clock access to information and services.As the market for interactive kiosks increases, so does the demand for smarter multi-function kiosks with advanced capabilities such as workload consolidation, artificial intelligence, smartphone and social media integration, 5G connectivity, telepresence, remote manageability, and data analytics.

Through intelligent thermal management technologies, Litemax is enabling smarter platforms for various vertical markets deploying display systems. Through the intelligent thermal control board, Litemax helps system integrators and engineers around the world improve efficiency and reliability.

Custom Segment Liquid Crystal Displays are seen in products that measure the PH level of swimming pools, monitors used to measure specific gases in a mine, or in thermometers used to see if a child is running a fever. They are one of the oldest display technologies, but still one of the most popular.

Segment LCDs, also called static displays or glass-only displays, are constructed of two pieces of ITO (Indium tin oxide) glass with a twisted nematic fluid sandwiched in between. A static display is a segment display with one pin for every one segment.

These displays are still one of the most popular technologies in use and the majority of them are custom. Many people think the process of designing a custom segment liquid crystal display is complicated and too complex to be understood except for a few experienced people. But after designing custom LCDs for over 14 years, it can be said that just about anyone can select the best options for their product.

In other words, you don’t have to be an engineer, or have a PHD from MIT to design a custom LCD for your application. So instead of offering a list of technical terms and equations, these are the different options available.

Although Segment displays are an older technology, it is still one of the most popular. After all, they cannot display all the colors of a TFT or OLED like what can be seen on a cell phone and tablet.

The tooling fee for a custom display is the lowest of all the technologies and allows the customer to receive a LCD that is manufactured to the exact dimensions requested, including custom icons and segments.

Focus LCDs offers a one-time NRE (Non-recurring engineering) or tooling fee. This includes all design, technical support, and samples. A PDF showing an overview of our tooling process can be found by clicking here: Custom LCD flowchart

Segment displays require less power than other display technology such as TFT, OLED, and UWVD. This makes these LCDs ideal for applications that are battery powered or solar powered. They require the lowest power to drive, an estimated 2uA per centimeter squared. Glass only displays (no backlight and no controller) require an estimated 10% of the power that is required for a LED backlight. In other words, a static display without a backlight will draw around 1mA; the same display with a LED backlight will demand from 10mA up to 25mA. Most displays can be driven at 3.3V or 5V since microprocessors can operate at both voltages. 3.3V is becoming more popular since two double ‘AA’ batteries can produce between 3.0V and 3.3V.

A segment is any line, dot or symbol that can be turned on and off independently. The photo below is of a segment LCD that contains numbers, a small clock symbol, the word ‘Jul’, and the letters ‘PM.’

There are four numbers in the above LCD (0 8 4 7) all are seven segments. In other words the ‘0’ has seven segments, the ‘8’ has seven segments and so on. Each number has seven independent segments. Each segment can be turned on and off independently to create other numbers and some letters such as E, F C and others. This is an example of a ‘seven’ segment. But there are some letters that a seven segment cannot display such as the letter ‘M’ or ‘V’. In this case a fourteen segment configuration can be used.

An icon is a small symbol or set of words that is only one segment. In other words, when the segment is ‘on,’ the full word or symbol turns on. When it is “off,” the word or symbol turns off. In the photo above: the clocksymbol is one segment, the word ‘JUL’ is one segment, the letters FOCUSLCDS.COM are one segment and the letters ‘PM’ are one segment.

It is possible to burn a segment into the glass so that it is always “on”. In this case, the ‘FOCUSLCDS.COM’ has been burned into the glass and can always be seen by the customer even when the power is “off”. Some customers will have their company name burned into the glass.

Hence the display is called a segment display because each segment can be turned “on” and “off” individually. You choose the number of seven or fourteen segments and which icons you want on your custom display.

Segment displays earn the name ‘glass only display’ because the majority of them are glass with small metal leads attached to both sides of the display. However, it is possible to add a PCB (Printed Circuit Board) or a controller driver chip (IC). The construction of the display is similar to that of a sandwich. You take two pieces of glass, glue one piece on top of the other, than inject a fluid between the two pieces of glass. In the drawing below you see a side view of a segment display. The glass on top is smaller than the glass on the bottom. This is to allow room for the pins.

Segment LCDs, like all LCD display technologies, operate best between specific temperature ranges. You choose the temperature ranges that it will operate in. There are two standard configurations: normal temperature and wide temperature. The wider the temperature range, the more expensive the display.

The standard operating temperature range for a segment LCD is 0C to 50C. It is possible to build the display with a different fluid that will allow it to operate from -30C to 80C (F). With the addition of a heater, the display can operate down to -50C.

When the display becomes too cold, the fluid between the two layers of glass starts to freeze; when the display does freeze, the segments that were “on” when it froze will stay on. The display will not change until the temperature increases. When the display becomes too hot, a black spot will develop in the center of the glass. Basically the fluid is boiling. When the temperate comes down, the display will operate normally.

VATN (BTN) – Vertically Aligned Twisted Nematic is only available in negative mode (light colored letters on a dark/black background). VATN displays produce very bright segments and can be easily read.

Leveraging 50 years of presence in avionic cockpit lighting we provide the ultimate display solutions. Cevians has rapidly become the fastest-growing privately owned company offering fully customized TFT-LCDs. Our highly vertically integrated technological foundation, from material science, thin-film coatings, optical designs, electronics and electro-mechanical designs to system engineering, makes Cevians’ capabilities and product offerings truly unique and the natural partner for Tier 1 OEMs.

Understanding the diverse industry ecosystem, we offer the level of product that integrates perfectly in each customer’s base model, from supplying custom TFT-LCD to LCD modules, display head assemblies (DHA), and fully ruggedized display systems. This flexible strategy allows our customers to efficiently use their resources for core competencies.

The use of liquid crystal displays (LCDs) in user interface assemblies is widespread across nearly all industries, locations, and operating environments. Over the last 20 years, the cost of LCD displays has significantly dropped, allowing for this technology to be incorporated into many of the everyday devices we rely on.

The odds are high you are reading this blog post on a laptop or tablet, and it’s likely the actual screen uses LCD technology to render the image onto a low-profile pane of glass. Reach into your pocket. Yes, that smartphone likely uses LCD technology for the screen. As you enter your car, does your dashboard come alive with a complex user interface? What about the menu at your favorite local drive-thru restaurant? These are some everyday examples of the widespread use of LCD technology.

But did you know that the U.S. military is using LCD displays to improve the ability of our warfighters to interact with their equipment? In hospitals around the world, lifesaving medical devices are monitored and controlled by an LCD touchscreen interface. Maritime GPS and navigation systems provide real-time location, heading, and speed information to captains while on the high seas. It’s clear that people’s lives depend on these devices operating in a range of environments.

As the use of LCDs continues to expand, and larger screen sizes become even less expensive, one inherent flaw of LCDs remains: LCD pixels behave poorly at low temperatures. For some applications, LCD displays will not operate whatsoever at low temperatures. This is important because for mil-aero applications, outdoor consumer products, automobiles, or anywhere the temperature is below freezing, the LCD crystal’s performance will begin to deteriorate. If the LCD display exhibits poor color viewing, sluggish resolution, or even worse, permanently damaged pixels, this will limit the ability to use LCD technologies in frigid environments. To address this, there are several design measures that can be explored to minimize the impact of low temperatures on LCDs.

Most LCD displays utilize pixels known as TFT (Thin-Film-Transistor) Color Liquid Crystals, which are the backbone to the billions of LCD screens in use today. Since the individual pixels utilize a fluid-like crystal material as the ambient temperature is reduced, this fluid will become more viscous compromising performance. For many LCD displays, temperatures below 0°C represent the point where performance degrades.

Have you tried to use your smartphone while skiing or ice fishing? What about those of you living in the northern latitudes - have you accidently left your phone in your car overnight where the temperatures drop well below freezing? You may have noticed a sluggish screen response, poor contrast with certain colors, or even worse permanent damage to your screen. While this is normal, it’s certainly a nuisance. As a design engineer, the goal is to select an LCD technology that offers the best performance at the desired temperature range. If your LCD display is required to operate at temperatures below freezing, review the manufacturer’s data sheets for both the operating and storage temperature ranges. Listed below are two different off-the-shelf LCD displays, each with different temperature ratings. It should be noted that there are limited options for off-the-shelf displays with resilience to extreme low temperatures.

For many military applications, in order to comply with the various mil standards a product must be rated for -30°C operational temperature and -51°C storage temperature. The question remains: how can you operate an LCD display at -30°C if the product is only rated for -20°C operating temperature? The answer is to use a heat source to raise the display temperature to an acceptable range. If there is an adjacent motor or another device that generates heat, this alone may be enough to warm the display. If not, a dedicated low-profile heater is an excellent option to consider.

Made of an etched layer of steel and enveloped in an electrically insulating material, a flat flexible polyimide heater is an excellent option where space and power are limited. These devices behave as resistive heaters and can operate off a wide range of voltages all the way up to 120V. These heaters can also function with both AC and DC power sources. Their heat output is typically characterized by watts per unit area and must be sized to the product specifications. These heaters can also be affixed with a pressure sensitive adhesive on the rear, allowing them to be “glued” to any surface. The flying leads off the heater can be further customized to support any type of custom interconnect. A full-service manufacturing partner like Epec can help develop a custom solution for any LCD application that requires a custom low-profile heater.

With no thermal mass to dissipate the heat, polyimide heaters can reach temperatures in excess of 100°C in less than a few minutes of operation. Incorporating a heater by itself is not enough to manage the low temperature effects on an LCD display. What if the heater is improperly sized and damages the LCD display? What happens if the heater remains on too long and damages other components in your system? Just like the thermostat in your home, it’s important to incorporate a real-temp temperature sensing feedback loop to control the on/off function of the heater.

The first step is to select temperature sensors that can be affixed to the display while being small enough to fit within a restricted envelope. Thermistors, thermocouples, or RTDs are all options to consider since they represent relatively low-cost and high-reliability ways to measure the display’s surface temperature. These types of sensors also provide an electrical output that can be calibrated for the desired temperature range.

The next step is to determine the number of temperature sensors and their approximate location on the display. It’s recommended that a minimum of two temperature sensors be used to control the heater. By using multiple sensors, this provides the circuit redundancy and allows for a weighted average of the temperature measurement to mitigate non-uniform heating. Depending on the temperature sensors location, and the thermal mass of the materials involved, the control loop can be optimized to properly control the on/off function of the heater.

Another important consideration when selecting a temperature sensor is how to mount the individual sensors onto the display. Most LCD displays are designed with a sheet metal backer that serves as an ideal surface to mount the temperature sensors. There are several types of thermally conductive epoxies that provide a robust and cost-effective way to affix the delicate items onto the display. Since there are several types of epoxies to choose from, it’s important to use a compound with the appropriate working life and cure time.

For example, if you are kitting 20 LCD displays and the working life of the thermal epoxy is 8 minutes, you may find yourself struggling to complete the project before the epoxy begins to harden.

Before building any type of prototype LCD heater assembly, it’s important to carefully study the heat transfer of the system. Heat will be generated by the flexible polyimide heater and then will transfer to the LCD display and other parts of the system. Although heat will radiate, convect, and be conducted away from the heater, the primary type of heat transfer will be through conduction. This is important because if your heater is touching a large heat sink (ex. aluminum chassis), this will impact the ability of the heater to warm your LCD display as heat will be drawn toward the heat sink.

Insulating materials, air gaps, or other means can be incorporated in the design to manage the way heat travels throughout your system on the way toward an eventual “steady state” condition. During development, prototypes can be built with numerous temperature sensors to map the heat transfer, allowing for the optimal placement of temperature sensors, an adequately sized heater, and a properly controlled feedback loop.

Before freezing the design (no pun intended) on any project that requires an LCD display to operate at low temperatures, it’s critical to perform low temperature first. This type of testing usually involves a thermal chamber, a way to operate the system, and a means to measure the temperature vs time. Most thermal chambers provide an access port or other means to snake wires into the chamber without compromising performance. This way, power can be supplied to the heater and display, while data can be captured from the temperature sensors.

The first objective of the low-temperature testing is to determine the actual effects of cold exposure on the LCD display itself. Does the LCD display function at cold? Are certain colors more impacted by the cold than others? How sluggish is the screen? Does the LCD display performance improve once the system is returned to ambient conditions? These are all significant and appropriate questions and nearly impossible to answer without actual testing.

As LCD displays continue to be a critical part of our society, their use will become even more widespread. Costs will continue to decrease with larger and larger screens being launched into production every year. This means there will be more applications that require their operation in extreme environments, including the low-temperature regions of the world. By incorporating design measures to mitigate the effects of cold on LCD displays, they can be used virtually anywhere. But this doesn’t come easy. Engineers must understand the design limitations and ways to address the overarching design challenges.

A full-service manufacturing partner like Epec offers a high-value solution to be able to design, develop, and manufacture systems that push the limits of off-the-shelf hardware like LCD displays. This fact helps lower the effective program cost and decreases the time to market for any high-risk development project.

Liquid Crystal Displays or more commonly known as LCDs are one of the most common electronic components which help us interact with an equipment or a device. Most personal portable equipment and even gigantic industrial equipment utilize a custom segment display to display data. For many portable consumer electronics, a segment LCD display is one of the biggest contributors to the overall cost of the device, hence designing a custom segment display can drive the cost down while also utilizing the display area in the most optimum manner. These displays have the lowest cost per piece, low power requirements, and a low tooling fee too.

At first thought, designing a custom segment LCD might look like a Herculean task, but trust me that it is easier than it seems. In this article, we have summarised and compared the display types and available technologies which are required to construct a custom segment LCD. We have also provided a flowchart that can act as a step-by-step guide while you design your own custom LCD. We have also provided the process we followed, a require gathering sheet we used for communicating our needs to the manufacturer, and a few other data and the quotation we received from the manufacturer.

Icons: A silhouette of any shape can be placed on the glass which enhances the ability to display data. For example, a symbol of a heart can be made to denote heart rate or an icon for a low battery to show that the battery needs to be charged. Icons are counted as a single pixel or segment and can give a lot more details than similar-sized text.

LCD Bias– It denotes the number of different voltage levels used in driving the segments, static drives (explained later in this article) only have 2 voltage levels or 2 bias voltage while multiplex drives have multiple voltage levels. For example, 1/3 will have 4 bias voltages.

LCDs utilizes the light modulating properties of liquid crystals which can be observed by using polarizing filters. Polarizing filters are special materials that have their molecules aligned in the same direction. If the light waves passing through polarisers have the same orientation as the filter, then the molecules of lights are absorbed by the filter, hence reducing the intensity of light passing through it, making it visible.

A custom LCD is important for maximizing the efficiency of the display area by adding custom symbols and characters. It also helps in reducing the cost and improving energy efficiency of the product. A higher number of custom symbols and specified placement of numerical and alphanumerical characters make the display more informative and readable for the user. This makes it look better than the plain old boring displays we get in the market. Furthermore, we can specify the viewing angle, contrast, and other specifications which can increase durability or give a better value for money for our intended usage.  A typical Custom Segment display is shown below, we will also show you how to design and fabricate the same further in the article.

The LCD display doesn’t emit any light of its own, therefore it requires an external source of illumination or reflector to be readable in dark environments.

While designing a custom segment LCD display, we have the leverage of choosing a lot of parameters that affect the final product. From the color of the display to the illumination technique and color of illumination as well as the type of input pins. Some important considerations we need to take while designing a custom 7 segment display are - the type of display, i.e. positive or negative, illumination method, driving technique, polarising type, and connection method. All these design criteria are explained below:

Positive and negative displays can be easily distinguished by the colour of the background and characters. Some common differences between the positive and negative displays are:

So, which one should you choose? When the displays are to be used in areas with higher ambient light, we should select positive segment LCD display as it has better visibility than negative segment LCD displays without using a backlight.

As we know that LED displays don’t emit any light, hence to illuminate it and make it visible in a dark environment, we can use different methods of illumination. The most common LCD Illumination methods are compared below:

For displays that need to be used for budget-friendly devices that should be small and rugged, LED lights are preferred for the displays due to the high durability and low cost of operations. For high brightness, CCFL and Incandescent lights can be used.

A polarizer film is the most important component of an LCD display, which makes it possible to display characters by controlling the light. There are 3 types of polarizers that can be used in the LCD display, the properties and difference are given below:

Displays can be categorized into two types, passive displays, and active display, passive displays are simpler to construct as they have 2 connections at each segment, the conductors comprise of an Indium Tin Oxide to create an image, whereas the active displays use thin-film transistors (TFT) arranged in a grid. The name is due to its ability to control each pixel individually.

If your displays have fewer segments, then static LCD drive is preferred as it is easier to control and cheaper to construct, and has a better contrast ratio. But let’s say that if the number of segments in the display are more than 30-40 then a multiplex LCD drive should be preferred as it has multiple common pins, hence reducing the total number of pins required to drive the display.

Choosing a connector type!!! For the prototyping phase or if you need to connect your LCD display on a Microcontroller directly, a pin type connector is the best and most economical option you have. If you need to connect your LCD display in a final product with a high volume of production which also requires to be extremely durable, but at the same time should not take up a lot of space, a Flex type LCD Connector will work best for you

LCDs have limited viewing angles and when seen from an angle they lose contrast and are difficult to be observed.  The viewing angle is defined by the angles perpendicular to the center of the display towards its right, left, up, and down which are denoted by the notations 3:00, 9:00, 12:00, and 6:00 respectively. The viewing angle of LCD can be defined as the angle w.r.t. to the bias angle at which the contrast of segments is legible.

To improve the viewing angle in an LCD, a Bias is incorporated in the design which shifts the nominal viewing angle with an offset. Another technique is to increase the Voltage, it affects the bias angle, making the display crisper when viewed from a direction.

For example, the viewing angle of a TN type TFT LCD is 45-65 degrees. Extra-wide polarising film (EWP) can increase the viewing angle by 10 degrees, using an O film polariser can make the viewing angles 75 degrees but these come at a cost of reduced contrast.

LCD Control chip or LCD driver chips can be mounted on the flex cable, display, or externally on a PCB. The placement of LCD control chip can affect the cost and size of the display. The 2 most common methods of chip placement are-Chip of Board (COB)and Chip on Glass(COG) which are described below:

We planned to design an air quality monitoring system for which we needed a custom segment LCD panel for an air quality monitoring device. Our product needs to display the following data: 2.5-micron and 10-micron particulate matter (PM) suspended in the air; the units should be in parts per million (PPM). CO2 in the air in PPM along with total volatile organic compounds present in the air in parts per billion (PPB). To make the product more usable, we included time in 24-hour format, Temperature in ºC, Battery status, loudspeaker status, Bluetooth status, and Wi-Fi status. And for some personal touch, we also added how good the air quality in the room is by using 3 different smileys.

We realized that it was impossible to provide all these data in a generic LCD available in the market, thus decided to build a custom LCD for our project.

A step-by-step flowchart is shown below to walk you through each and every step of selecting components and getting your custom segment LCD manufactured.

We started by listing down our requirements and drew a mock-up of the display on paper. After finalizing the placement of all the segments and icons on the prototype sketch of the display, we then decided which all icons and segments have to be kept on for the whole time and which needs to be driven. Realizing that there are too many segments, characters and icons, hence we selected a multiplex drive with 8 common pins which helped us bring down the total pins from an estimated 180 pins to less than 40 pins.

Since the device was meant to be used inside houses and offices, which are more often than not well lit and protected from environmental conditions, we opted for a positive mode display. For superior contrast ratio and better viewing angle, we chose a Film Super Twisted Nematic Display (FSTN) with a drive condition of 1/8 Duty and bias of 1/4.

Usually, the displays are mounted at a height of 4.5 feet from the ground, thus the viewing direction was selected to be 12"O clock with an operating frequency of 64Hz. We selected a Transmissive polarizer for the front glass and a reflective polarizer for the rear glass so that the natural light can pass through the front panel and the display can achieve the maximum contrast without the need for backlighting and we opted for the pin type connectors as they are easy for prototyping and are suitable for harsh environment with a lot of vibrations and shocks which best suited our purpose.

In the above image of a custom display design, we sent to the manufacturer, the red lines over multiple characters indicate that all these are considered as a single segment. For the sake of simplicity, we added test like T, S, U, B to denote Text, Symbols, Units, and Battery respectively. These characters were followed by numbers to simplify communication between us and the manufacturer. For example, if we needed any particular text or symbol to remain on, we can easily specify that to the manufacturer by using the corresponding text for that segment.

We mailed our requirements to multiple LCD manufacturers, (you will find a lot of LCD manufacturers on the Internet). Most LCD manufacturers have competitive pricing, and reply within a week. A sample requirement sheet is shown above which a customer needs to fill to specify all the details to the manufacturer.

This is a sample Custom Segment LCD quotation we got from one of the manufacturers. As you can see, the cost is based on the quantity. Higher the quantity, lower the cost. Apart from the cost per quantity, there is one more component called tooling fees. Tooling fee is a one-time fee charged by the manufacturer. It is for the technical design, support, and customization of the product. Customization of PCB or tooling of LCD can drive the tooling price higher or lower.

A custom segment LCD can help you personalize your product while also saving the overall cost of your product. The whole process will take you around 2-3 months, which will include the designing phase, prototyping phase, and getting your custom segment LCDs delivered to your doorstep. Higher ordering quantity will reduce the cost per piece of each unit, thus driving down the cost of your final product.

The industry is flooded with manufacturers of varying capabilities, resources, commitment to quality and pre/post sales support. Some of these manufacturers will produce average quality displays without the needed enhancements that your customers expect today.

E3 Displays is all about making the manufacturing of your perfect display simple. We’ll guide you through an easy process to help you built your product so you never have to worry about low quality, inferior technology, unnecessary enhancements, and post sales continued support. Let’s make your business thrive.