marks on lcd screen factory
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Any TV with a liquid crystal coating, even the most expensive and proven as a reliable technology, may be malfunctioning or quickly deteriorate if used improperly. In this article, we will try to figure it out and find out what needs to be done if a dark spot appears on the LCD TV screen.
Such “blots” and dots are often first slightly visible and invisible, and then grow and interfere with viewing TV shows, distorting or closing the panel. In this section, we will try to understand the causes of the malfunction.
Often a dark spot formed on the liquid crystal coating indicates a malfunction of the most important part - the matrix. Basically, these are factory defects.
The defect appeared at the factory itself. If you purchased an LCD device and found a dark growing spot on it, immediately bring the device back to the store, provided that the warranty has not expired.
The appearance of a dark unpleasant spot on the plasma TV screen indicates a problem with the blocks themselves, the image being edited. Most likely, these blocks have already worn out. Also, in rare cases, the device manufacturers themselves are to blame.
Important! During operation, scratches can form on any item, and the TV screen is no exception. In our separate review, we described in detail howremove screen scratches.
Such “blots” often appear on such a model; the most common cause is the shedding of the phosphor deposited on the inside of the monitor. It also provides viewing of TV channels.
This defect occurs as a result of shock, pressure, falling of the picture tube or its wear. Here only the replacement of the tube itself can help, but it costs a lot of money. It happens that it is impossible to change it. Only buying a new TV will help.
Important! Remember that if the warranty for the equipment has not yet been issued and may still be valid for some time, then immediately contact a service center in your city and hand over the equipment according to the warranty sheet.
If the warranty is over, try to write a letter with claims to the manufacturers. In extremely rare cases, in order not to lose their reputation, factories can replace faulty equipment.
Important! For the future: for the warranty period and the manufacturer’s obligations to work for sure, buy the equipment of reputable companies. These are mainly brands such as SAMSUNG, LG, SONY, PHILIPS.
Important! Some owners of Smart TV have problems connecting the Internet to the TV. Our site of useful tips will help you solve this problem, read the special post “How to connect the Internet to Smart TV?”
It also happens that for no reason color stripes and “blots” appear on the monitor, which terribly distort the image. Such a story only happens with old picture tubes.
When you witness the appearance of such spots on the TV screen, do not rush to run to the store, take the equipment or write angry letters to the manufacturers, because such a problem is very simple to fix yourself.
So, we figured out the reasons, but what to do to make the strange glow disappear? It’s not necessary to call the master to the house, the whole problem can be eliminated independently:
The most popular and easiest way is to unplug the appliance for several hours and turn it on again. If the problem persists, try again. For prevention, this procedure can be carried out once a month.
If the method presented above did not work, most likely your posistor burned out. In this case, you need to replace the thermistor with a working one, but this is not an easy task. We recommend involving a master in this, so as not to break through your technique.
In the proposed article, we figured out the causes and methods of eliminating various spots on TV screens of any shape and size. Remember that even a well-proven technique requires special vigilance.
I got this strange ‘dust problem’ on my Mac. In December 2009 my dream came true and I purchased new lovely Apple iMac 27”, 2.66, i5. One day I have noticed dark grey smudges on both sides of the screen (left and right). I actually didn"t notice any spots until I changed the background to pure white (or any other solid color really). At first, I thought it was fingerprint smudges or something. I cleaned the entire screen and it still remains.
I contacted with Apple service and they said iMac is very sensitive to dust. They call it ‘interlaminar dust’in matrix. As time passes, dust accumulates inside the machine and irreversibly penetrates the LCD itself, causing the dark stains. They blamed environment in my room! My Mac is placed on a normal work desk with lots of space around it and not more dust then in a normal house. Not that I am surprised that iMac is very sensitive to dust but I am so woefully disappointed.
Most people believe it was a factory defect on the LCDs. The only trouble they say is how to convince Apple Service to make a replacement of LCD under Apple repair program. They say if you pushy enough might get lucky and Apple might fix it for you.
Are you looking for how to get rid of those irritating spots on your phone screen? This article shows you everything you need to know on how to fix pressure spots on LCD screens and how to prevent them in the future.
One of the deadliest and most frustrating issues you could have with your mobile phone is screen damages. And for pressure spots on LCD screens, it"s somewhat annoying than breaking the whole screen itself, as it requires going for replacement in most cases.
As its name implies, pressure spots on phone screens can render the display useless (or irritating, based on how you see it) by creating spots of different shapes and styles on the screen. These spots show continually, and most times, permanently on the display and can obstruct your viewing or cause other problems such as dead pixels, flickering, or blurriness.
When you apply too much pressure on your phone’s display – whether accidentally, intentionally, or carelessly, it damaged the LCD components, hence creating different spots on the display.
Pressure spots on LCD screens can come in different forms and shapes depending on the density of pressure applied. Sometimes, the spots can be whitish, deep black, or come in various colors depending on what’s currently showing on the screen.
Unfortunately, learning how to fix pressure spots on LCD screens isn"t the same as learning how to fix simple hardware and software issues. Simply put, there is no way to repair a phone screen that was damaged by pressure.
Attempting to get rid of pressure spots on LCD screens can cause more harm than good. Hence, you had better find a professional phone repairer to help you with screen replacement.
Meanwhile, some users reported that the pressure spots on their phone screen got healed after a few years. But do you want to keep seeing the same issue on your screen for years? So, a screen replacement is the only way out.
Fortunately, if you use a TECNO, Infinix, or itel smartphone, Carlcare Service is the best bet for you when it comes to replacing your damaged screen and fixing other issues on the device. We"re the official after-sales service provider to render professional repair and customer services for these brands.
And if you’ve bought our extra Screen Protection Plan for your TECNO, Infinix, or itel device earlier, you might be able to replace your screen for free, or better still, get huge discounts on-screen replacement at Carlcare.
Also, if you notice pressure spots on your Syinix TV, the best thing to do is bring it down to our service centre for proper screen replacement with genuine stock parts.
Paying for screen replacement from your own pocket (especially when you don’t have any form of screen insurance or protection plan), can be a pain in the ass. However, there’s probably nothing you could have done better than learning how to protect your phone screen from pressure spots in the future.
Pressure spots on LCD screens (or any screen in general) occur accidentally or carelessly. The only way to avoid such damage in the future is to handle your phone carefully. Try as much to shun applying much pressure on the screen while playing games and performing other tasks.
When inserting your phone into your pocket, purse or bag, ensure there"s enough space to accommodate it. Also, ensure there are no other objects inside the pocket, purse, or bag.
Equally important, if you"re wearing a dress with tight pockets, we recommend you keep your phone somewhere else rather than forcing it inside the pocket, as it may be pressurized when you move your body.
Overall, the only way to prevent your phone screen from getting pressure spots in the feature is to handle it carefully whenever and wherever possible. If you ever come across the need to drop your phone somewhere, ensure you don’t place anything on it.
Taking these few things into consideration would help you protect your phone screen from pressure spots in the future, rather than looking for how to fix pressure spots on LCD screen when it happens.
Now, if you’ve accidentally applied much pressure on your phone’s screen and some spots are showing on it when you turn it on, the best thing you can do is to visit the official service provider for your device for a screen replacement. Trying to shift the spots away or performing some DIY tricks may cause more harm than good.
With an LCD TV you can watch your favorite movies, cartoons, and series in excellent quality with high definition and good sound. However, owners of LCD monitors may encounter the problem of dark spots appearing on the screen. Let’s take a closer look at the reasons for their appearance and what are the best solutions to repair them.
So What Causes Dark Spots on TV Screen?Dark (black) spots on LCD TVs are typically caused by either debris or superficial dirt, a dead pixel, or a stuck pixel. Of all these problems, the easiest problem to fix is debris or superficial dirt. On the contrary, stuck pixels are harder to fix, while dead pixels are the hardest problem to fix.
It is very often, that dark spots appear on LCD TV screens, including popular brands such as Samsung, Sony, LG, and others. They can be localized in one corner, centered, or in several places at once.
Spots do not disappear when switching channels. Even when your TV is off, you can notice that glare is visible in their place. Moreover, blackouts can be not only black or dark gray but also white or colored. This most likely indicates the color errors or other problems.
Manufacturing defects. It is quite rare and manifests itself immediately. The reason is a violation of the assembly technology, leading to damage to the display matrix. The specialists of the warranty service center should eliminate such a malfunction free of charge. And in order not to buy a bad TV, you need to carefully examine the equipment in the store.
Mechanical damage. An especially common reason is when there are children in the house playing with a ball in the apartment. A strong blow or pressure will stain the CRT. Broken pixels first appear in the affected area, then spread across the screen.
Ingress of moisture or air under the protective glass. The reason is poor transportation or improper care. Do not wipe the monitor with water or a heavily dampened cloth.
The effect of high temperature. The presence of a heat source near the device leads to various malfunctions, including the appearance of yellow spots due to the delamination of the matrix.
Dust getting under the case. If you take care of household appliances incorrectly, one small black dot can develop into a large dark spot, which only the masters of the SC (service center) can remove.
Before trying to disassemble an LCD TV or hand it over to a service center, it is worth excluding software failures that are possible with digital broadcasting. The test scheme for Samsung, Sony, and LG are common. There may be some nuances depending on the TV model.
If the black spots on your LCD TV screen disappear, the cause was most likely a software failure. In such a situation, it is not necessary to disassemble or repair the device in the service. If the malfunction remains, it is better to contact a professional to repair an expensive modern TV.
One of the reasons for the appearance of spots in the external adhesion of dirt, dust. In such a situation, it is not necessary to disassemble the equipment or reboot it. It is enough to wash the screen surface. For this:
If a defect appears due to water ingress, rinse the matrix. This requires a special detergent. Running water is not suitable. It contains a large number of invisible impurities, abrasive particles that will settle on the matrix and make the situation even worse.
Cleaning should be done in a well-ventilated area with good ventilation to remove dark spots from the TV matrix. It is advisable to turn on a humidifier, if available. Use soft cotton gloves to clean.
If you wish, you can carry out the replacement yourself if you have the skills to work with household television appliances. The repair instructions are as follows:
Important! If the TV is still under warranty, you do not need to disassemble it yourself. After any of your interventions, the warranty card will expire. And the repairs will be carried out for you free of charge or with a big discount and at the service center.
Rarely wiping the surface from dirt and dust leads to the ingress of microparticles on the matrix. Over time, a large dark spot is born from a small black dot. With the following actions you can save your TV from manifestations:
If the dark spots have not disappeared after all the manipulations, the Sony, Samsung, or any other manufacturer’sTV must be carried to the workshop for a full diagnosis and repair.
If a dark (black) spot appears due to moisture or dust, you can easily fix this problem by yourself. If on the other hand streaks appeared due to mechanical stress or strong exposure to high temperatures, which in most cases led to matrix delamination or failure of loops, then it is necessary to carry that equipment to the workshop.
In most cases it takes from 1 to 5 working days to repair and remove dark spots on a TV screen, depending on the workload of the wizard and the availability of parts in the service. The cost of repairs depends on the degree of damage and the price of spare parts.
Proper care of household appliances is the key to their correct operation for a long time. To avoid the appearance of dark spots, streaks on the screen of a plasma, liquid crystal TV, follow these recommendations:
Do not overheat the equipment. TVs can work around the clock, but this has a bad effect on their performance, color rendition, and image playback speed.
Taking care of your LCD or plasma TV in this way will save you from the appearance of dark spots on the screen. Try to avoid mechanical damage. Explain to the children that technology is not a toy. And enjoy digital TV for years on end.
Light, colored spots and streaks are removed by other methods. General repair method only in cases with software failure. Therefore, if any screen defects appear, just try to completely restart the equipment and reset the router to factory settings.
Screen burn-in isn’t as common on modern display technologies as it was in the past, but few screens are immune to its ability to ruin a perfectly good display. If you run into this irritating problem, here are some tips and tricks that might help fix it.
Screen burn-in is a noticeable discoloration or ghosting of a previous image on a digital display. It’s caused by the regular use of certain pixels more than others, leaving them to display colors slightly differently. The end result is a noticeable and often permanent impression on the display.
Time, screen brightness, and other factors can cause burn-in, but the circumstances are different for each display technology, as different screens and their pixels operate differently at the hardware level. For LCD panels, like those used in many TVs and computer monitors, burn-in can develop because pixels eventually become unable to return to their unlit state and retain a colored profile.
As for OLED and AMOLED technology, which is now used in some modern smartphones and TVs, the light-emitting pixels in the displays can dim faster than others if used more regularly, leaving a darkened ghost of an image in their place.
Colloquially “burn-in” is used as a catchall term for any kind of ghosted image on a screen. The most common form of such “burn-in” though, is technically known as image retention. While that might seem like a case of pedantic semantics, it’s an important distinction to make. Screen burn-in refers to permanent degradation of a display which is almost impossible to fix; image retention is typically fixable.
As described above, screen burn-in on a technical level is hard to fix. However, the much more common image retention is not. Here’s how to sort out your image retention problems on whatever device you have.
Enable Pixel-Shift. Many modern TVs have a built-in pixel-shift, or screen shift, which constantly moves the image slightly to vary pixel usage. If not enabled automatically, you should be able to turn it on in the settings menu. Other settings offer “Refresh” functions that can be manually run to try and clean out any image retention problems.
Play a colorful video. Running a fast-moving video with lots of color changes for a few minutes to half an hour may help if the above options don"t work.
Get a replacement TV. Check your warranty to see if you’re covered for a replacement. If you"re not, you"ll have to fork over the dough for a new set on your own.
Use a White Screensaver. Try setting your screensaver to a pure white image and leaving it to run for a few hours. That may not remove image retention entirely, but it should dampen how noticeable it is.
Try JScreenFix. Some have also found success using JScreenFix. Although designed to fix stuck pixels rather than burn-in, it may help clear up any issues you’re experiencing.
Try a burn-in fixer. There are a number of great burn-in fixer apps on the Google Play Store and Apple App Store. Some, like OLED tools, will try to fix image retention and check for more permanent burn-in.
Replace the screen. If none of the above works, your best bet is to either replace the screen yourself or talk to your mobile carrier about a replacement device. Manufacturers like Apple have extended the warranties on certain devices that are prone to image retention and burn-in, so if your device is fairly new, you should still be covered by the warranty.
To prevent screen burn-in on a TV, reduce the brightness to the 45-50 range, use the sleep timer and screen savers, and turn the TV off when not in use. If you have an OLED TV, turn on pixel shift and play a color-changing video that"s designed to help lower the risk of burn-in.
On Androids and iPhones, reduce the brightness to 50 percent or lower, use a screen-timeout length of about 30 seconds, and turn off your phone when not in use. You can also operate in dark mode, use swipes and taps instead of button navigation, and download a screen-burn fixer app.
On a smartphone, screen burn presents as a discolored display with pink or gray tones. On monitors and TVs, it looks like a "ghosting" of previous images remaining on the screen. Screen burn happens so gradually that you may not notice it until using a white background.
When it comes to cleaning, flat-screen TVs and LCD screens require special care and a gentle touch. With the wrong technique, you can easily scratch the screen or damage the surface"s antiglare coating. Even rubbing too hard can cause pixels (the tiny dots that compose images on computer monitors and TV screens) to burn out and stop working permanently. Most household cleaning products are too harsh to use on electronic devices with LCD or OLED screens, so choose your TV cleaning strategy carefully. These tips on how to clean a TV screen will help protect your device while ridding it of dust, smudges, fingerprints, and streaks.
To avoid damage to your TV while cleaning, only use gentle products. Never wipe the screen with paper towels, abrasive sponges, or coarsely woven rags, which can cause scratches. Instead, use high-quality, finely woven microfiber cloths to clean TV screens, recommends cleaning expert Leslie Reichert.
You should also avoid cleaning products that contain alcohol or ammonia. These types of cleaners can remove antiglare coatings and cause images to become cloudy or distorted. A simple swipe with a microfiber cloth ($9 for 5, Amazon) is typically all that"s needed to remove dust and other debris from the screen"s surface. When more than a light dusting is required, however, use the guidelines below for the best way to clean a TV.
Practice preventative measures so you won"t have to clean TV screens often. Keep food, drinks, and kids away from TV and computer screens to eradicate risks of messy splatters and fingerprint smudges. During your weekly house cleaning, lightly dust the screens with a microfiber cloth to prevent dust buildup.
Important technical improvements of LCD, such as LED backlighting and wide viewing Angle, are directly related to LCD. And account for an LCD display 80% of the cost of the LCD panel, enough to show that the LCD panel is the core part of the entire display, the quality of the LCD panel, can be said to directly determine the quality of an LCD display.
The production of civil LCD displays is just an assembly process. The LCD panel, the main control circuit, shell, and other parts of the main assembly, basically will not have too complex technical problems.
Does this mean that LCDS are low-tech products? In fact, it is not. The production and manufacturing process of the LCD panels is very complicated, requiring at least 300 process processes. The whole process needs to be carried out in a dust-free environment and with precise technology.
The general structure of the LCD panel is not very complex, now the structure of the LCD panel is divided into two parts: the LCD panel and the backlight system.
Due to the LCD does not shine, so you need to use another light source to illuminate, the function of the backlight system is to this, but currently used CCFL lamp or LED backlight, don’t have the characteristics of the surface light source, so you need to guide plate, spreadsheet components, such as linear or point sources of light evenly across the surface, in order to make the entire LCD panel on the differences of luminous intensity is the same, but it is very difficult, to achieve the ideal state can be to try to reduce brightness non-uniformity, the backlight system has a lot to the test of design and workmanship.
In addition, there is a driving IC and printed circuit board beside the LCD panel, which is mainly used to control the rotation of LCD molecules in the LCD panel and the transmission of display signals. The LCD plate is thin and translucent without electricity. It is roughly shaped like a sandwich, with an LCD sandwiched between a layer of TFT glass and a layer of colored filters.
LCD with light refraction properties of solid crystals, with fluid flow characteristics at the same time, under the drive of the electrode, can be arranged in a way that, in accordance with the master want to control the strength of the light through, and then on the color filter, through the red, green, blue three colors of each pixel toning, eventually get the full-screen image.
According to the functional division, the LCD panel can be divided into the LCD panel and the backlight system. However, to produce an LCD panel, it needs to go through three complicated processes, namely, the manufacturing process of the front segment Array,the manufacturing process of the middle segment Cell, and the assembly of the rear segment module. Today we will be here, for you in detail to introduce the production of the LCD panel manufacturing process.
The manufacturing process of the LCD panel Array is mainly composed of four parts: film, yellow light, etch and peel film. If we just look at it in this way, many netizens do not understand the specific meaning of these four steps and why they do so.
First of all, the motion and arrangement of LCD molecules need electrons to drive them. Therefore, on the TFT glass, the carrier of LCD, there must be conductive parts to control the motion of LCD. In this case, we use ITO (Indium Tin Oxide) to do this.ITO is transparent and also acts as a thin-film conductive crystal so that it doesn’t block the backlight.
The different arrangement of LCD molecules and the rapid motion change can ensure that each pixel displays the corresponding color accurately and the image changes accurately and quickly, which requires the precision of LCD molecule control.ITO film needs special treatment, just like printing the circuit on the PCB board, drawing the conductive circuit on the whole LCD board.
First, the ITO film layer needs to be deposited on the TFT glass, so that there is a smooth and uniform ITO film on the whole TFT glass. Then, using ionized water, the ITO glass is cleaned and ready for the next step.
Next, a photoresist is applied to the glass on which ITO film is deposited, and a uniform photoresist layer is formed on the ITO glass. After baking for a period of time, the solvent of the photoresist was partially volatilized to increase the adhesion of the photoresist material to the ITO glass.
Ultraviolet light (UV) is used to illuminate the surface of the photoresist through a pre-made electrode pattern mask, which causes the photoresist layer to react. The photoresist is selectively exposed under ultraviolet light by covering the photoresist on the glass coated with the photoresist.
The exposed part of the photoresist is then washed away with the developer, leaving only the unexposed part, and the dissolved photoresist is then washed away with deionized water.
Then etch off the ITO film without photoresist covering with appropriate acid etching solution, and only retain the ITO film under the photoresist. ITO glass is conductive glass (In2O3 and SnO2). The ITO film not covered by photoresist is easy to react with acid, while the ITO film covered by photoresist can be retained to obtain the corresponding wire electrode.
Stripping: High concentration of alkali solution (NaOH solution) is used as a stripping solution to peel off the remaining photoresist on the glass so that ITO glass can form ITO graphics exactly consistent with the photolithography mask.
Rinse the basic label of glass with an organic solution and remove the photolithographic tape after reaction to keep the glass clean. This completes the first thin-film conductive crystal process, which generally requires at least five identical processes to form a complex and sophisticated pattern of electrodes on the glass.
This completes the previous Array process. It is not difficult to see from the whole process that ITO film is deposited, photoresist coated, exposed, developed, and etched on TFT glass, and finally, ITO electrode pattern designed in the early stage is formed on TFT glass to control the movement of LCD molecules on the glass. The general steps of the whole production process are not complicated, but the technical details and precautions are very complicated, so we will not introduce them here. Interested friends can consult relevant materials by themselves.
The glass that the LCD board uses makes a craft also very exquisite. (The manufacturing process flow of the LCD display screen)At present, the world’s largest LCD panel glass, mainly by the United States Corning, Japan Asahi glass manufacturers, located in the upstream of the production of LCD panel, these manufacturers have mastered the glass production technology patents. A few months ago, the earthquake caused a corning glass furnace shutdown incident, which has caused a certain impact on the LCD panel industry, you can see its position in the industry.
As mentioned earlier, the LCD panel is structured like a sandwich, with an LCD sandwiched between the lower TFT glass and the upper color filter. The terminal Cell process in LCD panel manufacturing involves the TFT glass being glued to the top and bottom of a colored filter, but this is not a simple bonding process that requires a lot of technical detail.
As you can see from the figure above, the glass is divided into 6 pieces of the same size. In other words, the LCD made from this glass is finally cut into 6 pieces, and the size of each piece is the final size. When the glass is cast, the specifications and sizes of each glass have been designed in advance.
Then, the organic polymer directional material is coated on the surface of the glass, that is, a uniform directional layer is applied to the appropriate position of ITO glass by the method of selective coating. Meanwhile, the directional layer is cured.
Directional friction:Flannelette material is used to rub the surface of the layer in a specific direction so that the LCD molecules can be arranged along the friction direction of the aligned layer in the future to ensure the consistency of the arrangement of LCD molecules. After the alignment friction, there will be some contaminants such as flannelette thread, which need to be washed away through a special cleaning process.
After the TFT glass substrate is cleaned, a sealant coating is applied to allow the TFT glass substrate to be bonded to the color filter and to prevent LCD outflow.
Finally, the conductive adhesive is applied to the frame in the bonding direction of the glass of the color filter to ensure that external electrons can flow into the LCD layer. Then, according to the bonding mark on the TFT glass substrate and the color filter, two pieces of glass are bonded together, and the bonding material is solidified at high temperatures to make the upper and lower glasses fit statically.
Color filters are very important components of LCD panels. Manufacturers of color filters, like glass substrate manufacturers, are upstream of LCD panel manufacturers. Their oversupply or undersupply can directly affect the production schedule of LCD panels and indirectly affect the end market.
As can be seen from the above figure, each LCD panel is left with two edges after cutting. What is it used for? You can find the answer in the later module process
Finally, a polarizer is placed on both sides of each LCD substrate, with the horizontal polarizer facing outwards and the vertical polarizer facing inwards.
A polarizer is an optical plate that allows only light from a certain direction to pass through. It is an optical element that converts natural light into straight polarized light. The mechanism of action is to make the vertical direction light pass through the straight incident light after passing through the vertical polarizer, and the other horizontal direction light is absorbed, or use reflection and scattering and other effects to make its shade.
When making LCD panel, must up and down each use one, and presents the alternating direction, when has the electric field and does not have the electric field, causes the light to produce the phase difference and to present the light and dark state, uses in the display subtitle or the pattern.
The rear Module manufacturing process is mainly the integration of the drive IC pressing of the LCD substrate and the printed circuit board. This part can transmit the display signal received from the main control circuit to the drive IC to drive the LCD molecules to rotate and display the image. In addition, the backlight part will be integrated with the LCD substrate at this stage, and the complete LCD panel is completed.
Firstly, the heteroconductive adhesive is pressed on the two edges, which allows external electrons to enter the LCD substrate layer and acts as a bridge for electronic transmission
Next is the drive IC press. The main function of the drive IC is to output the required voltage to each pixel and control the degree of torsion of the LCD molecules. The drive IC is divided into two types. The source drive IC located in the X-axis is responsible for the input of data. It is characterized by high frequency and has an image function. The gate drive IC located in the Y-axis is responsible for the degree and speed of torsion of LCD molecules, which directly affects the response time of the LCD display. However, there are already many LCD panels that only have driving IC in the X-axis direction, perhaps because the Y-axis drive IC function has been integrated and simplified.
The press of the flexible circuit board can transmit data signals and act as the bridge between the external printed circuit and LCD. It can be bent and thus becomes a flexible or flexible circuit board
The manufacturing process of the LCD substrate still has a lot of details and matters needing attention, for example, rinse with clean, dry, dry, dry, ultrasonic cleaning, exposure, development and so on and so on, all have very strict technical details and requirements, so as to produce qualified eyes panel, interested friends can consult relevant technical information by a search engine.
LCD (LC) is a kind of LCD, which has the properties of light transmission and refraction of solid Crystal, as well as the flow property of Liquid. It is because of this property that it will be applied to the display field.
However, LCD does not emit light autonomously, so the display equipment using LCD as the display medium needs to be equipped with another backlight system.
First, a backplate is needed as the carrier of the light source. The common light source for LCD display equipment is CCFL cold cathode backlight, but it has started to switch to an LED backlight, but either one needs a backplate as the carrier.
CCFL backlight has been with LCD for a long time. Compared with LED backlight, CCFL backlight has many defects. However, it has gradually evolved to save 50% of the lamp and enhance the transmittance of the LCD panel, so as to achieve the purpose of energy-saving.
With the rapid development of LED in the field of lighting, the cost has been greatly reduced.LCD panels have also started to use LED as the backlight on a large scale. Currently, in order to control costs, an LED backlight is placed on the side rather than on the backplate, which can reduce the number of LED grains.
However, no matter CCFL backlight or LED backlight is placed in various ways, the nature of the backlight source cannot be a surface light source, but a linear light source or point light source. Therefore, other components are needed to evenly distribute the light to the whole surface. This task is accomplished by the diffuser plate and diffuser plate.
On the transparent diffuser plate, point-like printing can block part of the light. The LED backlight on the side drives the light from the side of the diffuser plate, and the light reflects and refracts back and forth in the diffuser plate, distributing the light evenly to the whole surface. Point-like printing blocks part of the light, screening the light evenly like a sieve.
At the top of the diffusion plate, there will be 3~4 diffuser pieces, constantly uniform light to the whole surface, improve the uniformity of light, which is directly related to the LCD panel display effect. Professional LCD in order to better control the brightness uniformity of the screen, panel procurement, the later backlight control circuit, will make great efforts to ensure the quality of the panel.
The backlight system also includes a backlight module laminator, located behind the backplane. In the CCFL backlight era, you can often see the long strip laminator like the one above, with each coil responsible for a set of tubes.
However, it is much simpler to use a side white LED as a backlight. The small circuit board on the far left of the figure above is the backlight of the LED.
Since the LCD substrate and the backlight system are not fixed by bonding, a metal or rubber frame is needed to be added to the outer layer to fix the LCD substrate and the backlight system.
After the period of the Module, the process is completed in LCM (LCDModule) factory, the core of this part of the basic does not involve the use of LCD manufacturing technology, mainly is some assembly work, so some machine panel factories such as chi mei, Korea department such as Samsung panel factory, all set with LCM factories in mainland China, Duan Mo group after the LCD panel assembly, so that we can convenient mainland area each big monitor procurement contract with LCD TV manufacturers, can reduce the human in the whole manufacturing and transportation costs.
However, neither Taiwan nor Korea has any intention to set up factories in mainland China for the LCD panel front and middle manufacturing process involving core technologies. Therefore, there is still a long way to go for China to have its own LCD panel industry.
How much DSE you see depends partly on the model you purchased. Pricier models generally feature improved better uniformity, mostly because manufacturers use more rigorous quality standards for their high-end products. But, no matter how much you spend, uniformity is unique to every individual unit, meaning you don"t really know how much DSE you"re getting until you see it in person.
Is your obsessive side getting twitchy yet? Before we discuss upping your Xanax prescription, let"s review how the DSE demon begins its possession of your beloved screen.
Still, DSE may afflict cheaper versions, particularly if the anti-reflective coating on the glass that overlays the screen is of low quality or poorly applied. Furthermore, as the display ages, the phosphors in the screen may begin to wear out or malfunction, all of which can contribute to less uniform images, which is often apparent particular in scenes with fast panning shots.
In LCD and LED TVs, DSE is typically a bigger issue, one that"s due to the way these units are illuminated. Before we proceed, it"s worth mentioning that although marketing-speak often treats LED and LCD TVs as completely different technologies, they"re not different beasts.
LED units could be more accurately described as "LED-backlit LCD televisions," but salespeople and consumers alike are too lazy to utter that tongue-wearying phrase while haggling in a big-box store. What"s important to realize is that both categories rely on LCDs (liquid crystal displays), which act as shutters that either block light or allow it to pass, depending on the image that"s being rendered on the screen.
There are a variety of factors that affect LCD quality, notably illumination source. Older LCD TVs, for example, used multiple cold cathode fluorescent lamps (CCFL) to light LCDs from the rear. They provide generally smooth and even illumination, but they make the final product rather bulky.
More modern TVs rely on LEDs (light-emitting diodes) as a light source. Some models have what"s called full-array backlighting, in which the LEDs are stationed in regular intervals behind the screen, creating even lighting and excellent picture quality.
Other models incorporate what"s called edge lighting, which positions the LEDs along the edges of the screen. In general, the overall picture quality isn"t quite as good as a backlit screen, but manufacturers still use it because it allows them to build substantially slimmer TVs.
If you"ve ever pressed a little too hard on your smartphone or computer screen, you"ve likely witnessed a bit of discoloration, clear evidence of how sensitive LCDs are to physical pressure. Now, picture a huge manufacturing facility that cranks out thousands of these units per week. It"s easy to see how a bit of mishandling could alter the screen"s consistency.
The same goes for shipping. Some units travel long distances in cargo boxes, and then take bouncy rides in your car to their final resting place on your living room wall. That"s a lot of opportunities for tiny mishaps to affect LCD uniformity.
LCD display screens on tablets are made of two thin layers of glass with dark liquid crystal material in between. The glass is covered on the outside by a layer of plastic. Customers often feel there cannot be a broken LCD display because they cannot feel the break. However, cracks in the glass usually cannot be felt because the plastic covering rarely breaks or fractures.
It is important to understand that lines on the LCD can also be caused by video driver issues or a problem with the media you are using. Video driver issues can normally be resolved by downloading and installing a new video driver. However, if the damage is due to a broken LCD, you should understand the following policies.
Screens can scratch easily, and even paper towels and tissues contain fibers that can do damage. “Your best bet is to use a soft, anti-static microfiber cloth—the kind used to clean eyeglasses and camera lenses—and wipe in a circular motion,” says John Walsh, who cleans more than 250 TVs a year in his role as a CR photographer. (Some TV manufacturers will include a cloth for this purpose.) “Gently wipe the screen with a dry cloth to remove dust and other debris, but don’t press too hard,” he says.
You may also want to wipe down the TV’s cabinet, and make sure dust isn’t clogging the vents that help dissipate heat. If the TV is on a stand and not tethered to the wall, Walsh suggests cleaning with one hand while supporting the TV with the other to prevent the set from tipping over. However, CR strongly recommends anchoring all stand-mounted TVs using anti-tipping straps designed for this purpose.
If there are hard-to-remove stains, you can dampen the cloth slightly with distilled water and gently clean the screen. Don’t spray water directly onto the screen; that could cause a shock or component failure if water seeps into the inner workings of the set.
For the most stubborn stains, you can try using a solution of very mild dish soap highly diluted with water, once again applied to the cloth and not to the TV itself. (As a guideline, Panasonic used to recommend a 100:1 ratio of water to soap.) LCD screens, in particular, are very sensitive to pressure and can scratch easily, so don’t press hard.